Curing & Preserving meat

 

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Although potentially a messy and inconvenient chore, the ability to procure one’s own food by slaughtering an animal is an essential skill for the well rounded and self sufficient individual.   This post offers some brief suggestions on how to butcher and process meat properly.  If fresh meat is not to be cooked and consumed immediately, there are some time honored meat preservation methods to choose from.  Jerking (drying), canning or salt curing & smoking methods easily come to mind.  Freezing may have become the most convenient way to preserve meats since WWII but these will still begin to deteriorate in other ways if they are left in a freezer too long.  Frozen meats are also dependent upon continuous uninterrupted sources of electricity.

Processing, curing and preservation methods may differ between animal species.  Raw fish for example, which begins to deteriorate very quickly can still be canned, smoked or turned to jerky.   The precautions for fish preservation differ by being more urgent.  Traditionally larger animals were butchered only when the climatic temperature dropped to levels that retarded meat deterioration.   It is no mystery why today’s deer, elk or moose hunting seasons begin in the fall.  When butchering large to medium animals like cattle, deer, sheep, goats or pigs, the first significant priority is to reduce the carcass’s internal heat.  The best way to do that is to bleed it, remove the skin and split the carcass.   There are probably as many detrimental fungi and bacteria lurking inside the meat as there are outside it.  The quick reduction of internal body heat in a carcass is the first step in reducing undesirable microbial or enzymatic deterioration of meat.  Snow banks and cold concrete floors can act as desirable surfaces in this heat reduction endeavor.

pre - 1911 "Reefer car" / Wikimedia commons

pre – 1911 “Reefer car” / Wikimedia commons

Refrigeration 

 In modern industrialized nations, refrigeration has changed our diet and has permitted the manifestation of the modern supermarket.  In urban areas, before refrigeration came along, fresh meat could be immediately consumed by a large populace, before it had a chance to spoil.  Before refrigeration and outside urban areas, meat harvesting was traditionally preformed in the fall or winter.  Cold temperatures assist in processing and preserving meat by discouraging bacterial activity both inside and out.  A century ago the availability (or not) of fresh meat and vegetables was dictated by seasonal and climatic temperature.   Initially commercial meat processors and brewers relied upon refrigeration from wintertime ice blocks cut from lakes and stored in sheds.  Properly ice ventilated “refers” or refrigerated railroad boxcars began shipping meat, dairy, vegetables and beer around the U.S. in the 1880’s.

US National Archives image /1917-18

US National Archives image /1917-18

Although invented a few decades before on both sides of the Atlantic Ocean, artificial refrigeration did not find successful application in the meat packing industry until the turn of the century and its accompanying delivery of commercial electrical power.  By 1914 artificial refrigeration was the norm for perishable food wholesalers and retailers.  Like milk or newspapers arriving on the doorstep, ice blocks were delivered to the ‘iceboxes’ of most urban homes.   In the 1930s, newfangled electrically powered household refrigerators appeared, but since coinciding with the ‘Great Depression’  – only the affluent could afford them.  Rural areas would wait much longer for delivery of electrical power.   After WWII, household refrigerators finally became common for the rest of the nation.

No longer restricted by the seasons, today we can buy fruits or vegetables “out of season” because they are maintained in a chilled state while being shipped from far away.  Likewise, supermarkets and groceries presently offer us plentiful supplies of fresh cut meats; due to the marvels of electricity, artificial refrigeration, and oil dependent transportation supply chains.

Vocabulary

 Curing– can be a vague term because it is a process where so many ingredients or methods used can apply.  The only essential ingredient in a cure is salt (plain NaCl / without iodine).  Salt draws moisture out of the meat and it shuts down most microbial activity.   Although humans like other animals require salt in their diet, and at moderate levels it may enhance taste; salt has actually been such a historically valuable trade commodity because of its capacity to preserve meat.  “Corning” is the process of treating raw meat to dry salt crystals (any type of salt:  pickling, rock, kosher, dairy or canning – but not iodized which may cause discoloration).  There are quick acting “dry” cures where salt crystals and perhaps additional dry spices are packed directly around the meat.  “Wet” cures are essentially brine solutions in which meat is submerged and soaked.  In either case salt causes water to be drawn out of both muscle tissue and out of undesirable microbes by osmosis.  “Pickling” meat generally refers to using a curing mix or solution that also contains sugar and extra spices.  Sugar or honey might be included in a cure to counteract the harshness of excessive salt and to keep meat moist and tender.  Some spice combinations don’t work – garlic and black pepper can overpower a cure.   A “hard cure” implies a process involving both salt curing and long term exposure to preserving pyroligneous acid from creosote in wood smoke.   A hard cured ham or slab of bacon can become very dehydrated over time.  “Ageing” is a term usually reserved for beef.  Quality, tender “premium” beef is sometimes “dry aged” and is usually only to be encountered in a good restaurant.  The general public can only purchase a compromised product from the grocery, referred to as “wet aged” beef.

   Jerky” is an Anglicized version of a previously Spainglacized (?) version of a original Incan word: “ch’arki” – meaning dried meat.  Although any meat can be “jerked”, venison and lean beef respond best to the process.   Obviously low air humidity is necessary for the process.  For simplicities sake the raw meat can be dressed into the form of large and wide, but thin slabs before being introduced to the cure.  Either a dry salt cure or wet brine solution should be applied to the meat.  Afterwards the individual slabs are cut into thin strips and spread on a rack.  Whither exposed to sunshine or spread on racks inside, the meat should dry enough eventually, to snap rather than fold when it is bent.   A dry cure might produce results more immediately, because a brine-cured meat might soak in solution for a 3-6 day period before being removed for drying.  Below is an example brine recipe that might as easily be applied to a ham as it is to jerky.

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Canning

Naturally, meat can be canned at home.  This post won’t delve very far into the details of canning but the main thing to remember is that any improperly canned foods are subject to developing botulism.  Clostridium botulinum is a curious, heat resistant bacterium that despises oxygen.   So while a host of bacteria like salmonella, E.coli, and listeria monocytogenes are killed at boiling water temperatures (100 deg C / 212 deg F),  botulinum spores locked within an airtight can, bottle or glass jar – would not be killed.   To insure canned food is safe, home canners must maintain an elevated temperature for an extended time.  By using a large specialized pressure cooker known as a “pressure canner”, the cook is able to reach an abnormal 115.5 deg C / (240 deg F) temperature by essentially doubling the atmospheric pressure first.   To be safe, that high temperature is maintained an hour to an hour and a half.

Fish

The Carib Indians were smoking fish over fires to drive flies from drying fish jerky when Christopher Columbus discovered these “Indians” in the New World.  Almost every type of fish responds well to curing and smoking but fish with a high percentage of oil (greater than 5%) do not air dry well.  Oily or fatty fish that do not dry properly are often preserved by “corning” instead.  Three to four generations ago many people in coastal regions continued to salt pack fish away in wooden barrels in the same way others inland might have stored “pork butts” or bacon away in barrels.   Requiring no refrigeration, freshly cleaned and dressed fish were sprinkled with corning salt and then stacked in a keg.   After about four days the salt pulls enough moisture from the fish to create its own brine solution.   Then the fish are rotated and re-stacked in the barrel, more salt and fresh water are added until the brine solution covers all the fish.  The fish should be firm when the salt has completely penetrated through the flesh.  Before consumption, the excess salt is washed and rinsed away, and fish are soaked and refrigerated in fresh water overnight.

* In the Great Lakes region people have occasionally contracted ‘broad fish tapeworm’ – from eating uncooked pickled pike, walleye or other predatory type lake fish.  Freezing the fish before pickling eliminates this threat (as does cooking).

Fermented Fish

Several cultures have resorted to fermentation as a method of fish meat preservation.   In the Mediterranean, anchovies are allowed to ripen for at least one half of a year before they are considered ready.   Orientals might ferment anchovies, shellfish, squid or shrimp for more than a year to create that dark brown “fish sauce” they cook with.  Scandinavians might eat “Hákarl”, “Surströmming” or “Rakfisk” which are so odorous as to send normal people into flight.  Eskimos not only ferment fish but might toss birds, sea lions, walrus, whale parts or anything else with protein into the same earth covered fermentation pit.   Fish fermentation works because most bacterial activity is halted as the level of acidity increases.

Poultry

The same preserving techniques used for other meats can also be used on fowl.   Since fowl seems to dry rather quickly, brine curing solutions are preferred to dry ones.   Turkeys and chickens are seldom hard cured (smoked) whereas ducks and geese can be because of their higher fat content.

Beef

Driving out excess moisture from meat deprives bacteria and fungus a furtive environment to grow.  While salt cured pork hams and bacons may hang for years in a smokehouse, the primary purpose of a salt cure and of smoke is to dehydrate and preserve.  Only cheaper cuts of beef from the chuck, rump or brisket are improved by salt cure and smoke preservation.   Cures for beef will still employ salt, but are also sweetened usually with something like brown sugar, maple syrup, molasses or honey.

Pastrami, corned beef and ‘bully beef’ are salt cured and packaged or canned without being smoked.  Beef being a larger animal, has about twice the number of basic or primal cuts as does pork.  There is little agreement or standardization between cultures or countries on how a beef should be cut.  Thanks to refrigeration, beef can be deliberately aged to improve its character, but pork is seldom treated more than a couple of days this fashion.

Unless you go to some effort, the only way an individual is likely to encounter aged beef is to order it in a good restaurant.  The public has no access to properly aged beef in a grocery or supermarket.  Today meatpackers just inject the beef riding conveyor belts, with chemicals like sodium phosphate- which changes the pH of meat protein and allows it to hold more water and weigh more.  “Still wiggling” so to speak, the wet and fresh steak or what have you undergoes treatment with other chemicals, gasses and perhaps radiation, before it is hermetically sealed in shrink wrap and crated for shipment.  While in transport to a retailer, this commercial beef with which we are acquainted is euphemistically referred to as “wet aged” beef.

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chopped from U.S. Department of Agriculture poster

Dry aged” beef on the other hand is where a side of beef hangs in a refrigerated meat locker for many weeks as it tenderizes.  The meat locker is maintained just above freezing (34 – 40 deg F), allowing oxidization of fats and enzymatic breakdown of muscle proteins to occur.  Meanwhile gravity pulling upon a side of beef is considered to assist in fiber tenderization.  Only superior beef carcasses with good marbling (streaks of fat interlaced throughout the meat) are subjected to the expense of dry aging.  Dry aging allows time & environment for enzymes to break down muscle proteins into shorter fragments.    Exposed to free air, fat oxidizes and adds flavor to the meat.  Since the process requires extra time, storage space, electrical refrigeration and causes a split carcass to loose a good deal of weight through dehydration –aged prime beef cuts are uncommon and expensive.

Processing Pork

Pigs are very efficient animals to farm for slaughter because the majority (>87%) of their weight is converted to food.  A pig’s skin is often converted to food whereas a cow’s skin is not.  Pork lends itself better to salt curing preservation than does beef or large, lean wild game.  On the American frontier the hog was a cost-effective animal that was almost indispensable to early settlers.  Pigs thrive in most climates, eat almost anything and reproduce quickly.  With just a few pigs, farmers could feed their families through the winter, sell some or stash some extra meat away in storage and still have lard leftover to make things like candles or soap.  (* For candles, alum & saltpeter were added to harden tallow.)

* Noting the Jewish and Islamic taboos on eating pork, the restrictions probably made perfect sense to earlier civilizations in the warm Middle East.  Pigs can carry several types of parasites or viruses.  Trichinosis comes to mind but this encysted larva of a parasitic roundworm might be found in almost any type of wild mammal also.  Omnivorous pigs do have a more basic and quicker acting digestive system than do cattle (or humans), and they have no sweat glands to expel pollutants they might have ingested Pork is one meat that definitely should be cooked well.  That means reaching 71° C (160°F) temperature down deep next to the bone in a piece of meat.  From New Guinea to Hawaii the ancient Polynesians cooked pork in a pit; usually to a point where the meat just fell away from the bones.

hang_pig3

People who raise pigs for easy slaughter might prefer their shoats to be of manageable scalding size – say 45kg (100 lbs.) or so.   Immediately after killing a pig, “sticking the pig” refers to puncturing its carotid artery with a knife to let the blood run out quickly.  Since retaining the skin is often desired, the easiest way to remove the hog’s hair is probably to scald the carcass in boiling water.   Next the hair should be scraped off with a blunt edge tool similar in sharpness to the backside of a butcher knife.  Afterwards flame can be used to burn off any remaining individual hairs.   Actually surrounding a pig’s carcass with dry straw and setting the pyre afire is an ancient alternative to hair removal by scalding.

After scraping, the pig’s carcass is often hauled up into a tree by its separated hind legs.  This allows the blood and other fluids to drain, allows for easy separation of the offal and facilitates simple splitting of the carcass down its backbone.   Splitting down or through or beside the hard vertebra requires a tool like a hacksaw, reciprocating saw or heavy butcher’s  (not a flimsy Oriental type) meat cleaver.

meat_cleaver2

* Butchering can be preformed on a flat table also.  The following link to a video shows a skilled butcher doing just that.   Whole Pig Butchered Video

*Another video showing where bacon is located and how it is cut.

After being processed to the point of being split into halves or smaller “primal cuts” there are several avenues to take:  as in choosing between barbecuing, canning, freezing, etc.  This post is concerned with exploring the old fashioned smoke & salt cure methods of  long term preservation.  The majority of traditional curing recipes were intended to complement pork coincidentally.

Typically a ham or shoulder might be packed in dry salt cure (1 lb. for every 12 lbs. meat) and remain that way for at least (2 days per lb. of meat).  The same cut would remain submerged for about twice that long for a brine cure – or a month max.  Thinner bacon or loin cuts would differ by requiring about half as much salt cure.

For the thick ham and shoulder cuts a “brine pump” is very useful in preventing rot, by injecting cure solution down deep next to the bones.   Length of smoking period is a matter of taste, with 4 days being a minimum and no limit on a maximum exposure.   Virginia hams, already cured, might yet hang in a smokehouse for years.  Back in Colonial American days these hams were valuable and articles sometimes needing protection from theft.

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* “Boston Butts” or cuts of pork do not come from the rear end of a hog – just the opposite.   The name comes from colonial America and the way that these tender shoulder cuts were packed for export and in salt, within smallish or middling sized wooden kegs (the cask themselves were referred to as butts).  

Usually an experienced butcher will separate the loin and belly sections from the shoulder (top butt and picnic) section by cutting down between the 5th and 6th ribs.   Ribs are counted, beginning from the neck.  The loin region ends at the last rib.  The tenderest meat from either a pig or a cow comes from the tenderloin.  The tenderloin is a long muscle that doesn’t get much use, and it runs inside the rib cage and alongside the spinal column.   The “Filet mignon” cut steak comes from the smaller end of this muscle (the end further away from the hip).  The expression “Living High on the Hog” refers to eating or being able to afford the most tender and therefore most expensive cuts of meat.   As with cattle or any similar herbivore, meat generally gets tenderer as the distance from the hoof grows.

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hash of 4 altered public domain images

Ribs

Horses normally have 18 pairs of ribs, but occasionally 19 pairs.  The first eight pair of horse ribs are “true ribs” and the other ten are “floating ribs”.  Pigs have 15 to 16 pairs of ribs – depending upon breed.  For comparison humans generally feature seven “true” plus five “false” ribs, for a total of 12 rib pairs; except for an occasional human who may possess a pair less or a pair more than normal.  Cattle have 13 pairs of ribs.  “Chuck” cuts of meat come from the area surrounding the first five ribs on a side of beef.  In the U.S., “Rib” cuts of beef come from the area between rib #6 and rib #12.   The last or 13th rib marks the beginning of the loin region.

brine_recipe

Sausage

The bits and scraps of meat and fat left over after butchering are not wasted but put into sausage.   Traditionally the small intestines of the animal in question were washed carefully and stored in brine until used as the casings for stuffing.   Cleaning intestines is a tedious job as both sides have to be carefully scraped of fat and mucus.  Everything must be rinsed several times.   Someone today might opt to purchase artificial casings or perhaps purchase real hog or sheep casings on-line or from a butcher.

Any type of meat can be used alone or in combination to make sausage.  The happy balance between meat and suet in sausage seems to be somewhere around 2 parts lean meat to 1 part fat.  Too much fat makes a greasy sausage that shrinks, while too little makes hard and dry sausage.  Sausages can be hard cured and preserved for long periods, eaten immediately or frozen.  Seasonings to avoid if freezing sausages would be garlic, sage and salt.  Somehow the freezer makes the garlic tasteless and causes the other two to produce bad taste.

Besides casings the only other item needed to make sausage is a machine to grind up the meat.   Food processors can perform this function but leave the particles too small.   Expensive electric meat grinders perform admirably but are overkill for the occasional homespun sausage maker.  The ideal sausage grinder for occasional use might be a hand cranked model, invented over a century ago.   Smaller black & white reproductions of this approximately 117 year old poster below were probably placed in mail order catalogs.  A  funnel shaped attachment for stuffing casings accompanied the product.   Copies or clones of this chopper are still being manufactured today.

Univ_food_chop2

Disease, toxins, worms and other nasties

Toxins or “biotoxins” are the poisons created only by living cells or organisms (all other poisons are correctly referred to as toxicants).  Some pathogenic viruses, bacteria or fungi may require oxygen, while others do not.  Acidity or the lack of, radiation like x-rays or UV light, freezing temperatures or high cooking temperatures and chemicals like salts, can all deter the detrimental effect of biotoxins in food.  There are at least two hundred different known diseases or maladies, transmitted through food to worry about.  Only a few short descriptions are listed here…

Clostridium botulinum which is responsible for botulism, is killed or inhibited by saltpeter (NaNO3 or KNO3), oxygen and high cooking temperatures. The most lethal neurotoxin ever discovered by mankind is named after a Latin word meaning – sausage.  “Sausage poisoning” was once more common than it is now.  A can of improperly cooked peaches may produce botulinum toxin.    Although it can kill quickly, contracting botulism these days is very rare, something like 10 cases a year in the U.S.   <see Alaskan Eskimos>   The bacterium is found throughout the world in the soil and in untreated water.  Some vain people actually pay a cosmetic dermatologist to inject this deadly protein into their face <see Botox> , where it has the effect of weakening or paralyzing facial muscles and removes wrinkles.  The toxins created by this bacteria are inactivated by cooking to 160 deg. F.   The bacteria itself is killed by 175 deg. F temperature but the dormant spores themselves won’t be killed until 250 deg. F is reached.

Salmonella is caused by eating food contaminated with animal feces.

Campylobacter jejuni is the most common cause of bacterial foodborne illness in the United States.

Listeria or Listeriosis is caused by the Listeria monocytogenes bacteria  and is the third-leading cause of death among foodborne bacterial pathogens.

Escherichia coli (E. coli) are bacteria that live in human and animal intestines.

Trichinosis is a fairly rare (now) parasitic roundworm disease, caused by eating undercooked meat containing the worm’s  larva.  New strains of this parasite have been discovered that are found even in birds and crocodiles.

Toxoplasma gondii is a parasite that is the second leading cause of deaths attributed to foodborne illness in the United States.

Hepatitis E is a liver disease caused by a virus transmitted by fecal contamination in water or food supplies.

Chemical Additives

Without food science and the shortcuts taken by Big Food and Big Pharma corporations, we could not sustain our present standard of living, nor feed ourselves- our masses as we do.   Not too long ago, almost all edible foods came from farms.  Today’s food however is largely produced in factories.  This processed factory food is chock full of questionable chemicals and additives.  Be assured that most of these additives are safe from a chemist’s perspective.  Intermittently however, new research uncovers dangers and unintended consequences associated with ingestion of these ‘safe’ food additives.

Sodium phosphate commonly encountered as approved STP (Sodium Tripolyphosphate) allows meat to hold more water.  This is good for the seller who pumps this stuff into meat and bad for the buyer who must purchase meat by weight.  To be fair, phosphates do help extend the shelf life of meat and dairy products like cheese by restricting the development of rancidity.  Phosphates are under suspicion however of increasing the risk of kidney disease, high blood pressure and heart disease.

Sodium Lactate also increases meat shelf life and can be expected to benefit color and taste.

Sodium Erythorbate, Erythorbic Acid and Sodium Isoascorbate are added to meat to preserve its color.   Keeping meat pink is a big thing; carbon monoxide gas is also used for this purpose as were sodium or potassium nitrites before the 1970’s.

Monosodium Glutamate (MSG) is an amino acid that makes meat and other food taste better.   It allows companies to perhaps put less real meat into packaged food.   Irregardless to brain damage caused to mice, baby- food makers of the 1960s put MSG into those little jars to influence the taste buds of parents.

Potassium Sorbate and Sorbic Acid inhibit mold growth on jerky, sausages, cheese, syrup & jelly.

Sodium Citrate which is a crystalline salt derived from citric acid fermentation or by the neutralization of citric acid with sodium hydroxide.  It’s been recently approved for use in meat products as a preservative where it slows spoilage from microorganisms.  Salty and tart in taste – it maybe used to flavor soft drinks and juices or be employed as an emulsifier.

Hydrolyzed vegetable proteins are used as Meat Flavor Intensifiers (MFI)  and boost or increase the meaty flavor of meat items, gravies, and sauces.

Ractopamine hydrochlorid  is not a chemical added to meat.  Rather it is a growth enhancer, fed to livestock, which increases profits by requiring less feed.  Quickly grown cattle fed this growth enhancer develop lean meat.  Chickens and turkeys fed stuff like this often develop over-sized hearts, kidneys and livers, and grow so fast and get so heavy that they become immobile and cannot carry their own weight.  Cattle and pigs fed a diet of ractopamine have developed abnormal lameness, bloat, breathing disorders and hoof disorders.   Approved in countries like the U.S., Canada, Mexico, Japan and S. Korea – ractopamine hydrochlorid enhanced meats are outlawed in the EU, China and Russia.

Transglutaminase (TG or TGase) is an enzyme that bonds protein molecules together.   First identified in 1959, it took another 30 years to find an economical source and exploit this ‘meat glue’.  “With meat glue you can glue any protein to any protein”.  “Gluing chicken skin to salmon works quite well….. and will actually protect the outside of the salmon from overcooking”.  <Frankensteined meat> 

Saltpeter can refer to several separate substances, most of which were strategic materials for making propellants and explosives in the 18th & 19th centuries.   Sodium nitrate (NaNO3) is the compound most usually identified as a meat preservative, but also potassium nitrate and magnesium nitrate to lesser degrees.   While regular table salt (NaCl) kills many bacteria like salmonella below 3% solution, much higher concentrations might be needed needed to kill other types of bacteria.   A concentration of about 20% salt soaked into meat would be required to make meat safe from most every type of microbe.   Meat that salty is not palatable.  Somewhere back in time before the Romans, people noted that salt from certain mines preserved meat better, retained its color and made it taste better.  Eventually traces of nitrate (saltpeter) were identified within that or those popular mined salt(s).  The nefarious Clostridium botulinum bacterium was identified in 1895.  Thereabouts it was determined that nitrate salts kill or inhibit the botulism causing bacteria.  Since saltpeter also benefits color retention and imparts a desirable flavor we have been using nitrate meat preservatives every since; up until the 1999 that is.

The U.S. FDA has determined that nitrates are no longer allowed in commercially packed meats, while nitrites are to a limited small degree (for dry cured uncooked products like jerky).  Nitrates and nitrites differ by one oxygen atom.  Ammonia is released into the soil by the decomposition of organic matter, and it oxidizes to form a nitrate or nitrite.    Nitrates themselves are relatively inert and enzymes in the human body convert them into nitrites anyway.  Some vegetables we eat daily are loaded with nitrates, containing far more nitrates that might be encountered in cured meats.  Some athletes might drink nitrate rich beet juice to enhance physical performance.   Nitrites can turn into useful nitrous oxide by losing an oxygen atom or into dangerous nitrosamines, which can be created by high heat cooking.  In the 1970s several studies showed correlations between nitrosamines and cancer in rats.  Since that time, nitrates in curing salts have been studied to an exhaustive degree.  The verdict is that nitrates and nitrites are not carcinogenic.  Apparently nitrosamine formation can be inhibited by ascorbic acid.  Since refrigeration is fairly ever-present today, there no sense in risking the possibility of someone creating nitrosamines by overcooking -uncooked nitrate cured meat.   Individuals wishing to hard cure meat by traditional means can still buy premixed ‘salt cures’ containing either nitrites or nitrates or both.   “Prague powder” is one such cure that is still sold after being invented 80 years ago.

USDA Ham and Food Saftey information.

Smoke

There are two widely separated forms of meat smoking.   The old way of smoking for long term preservation – is now referred to as “cold smoking”.   The new and widely spreading fad or form of meat smoking encountered these days is called “hot smoking”.

Hot smoking implies drenching meat in humid, flavorful smoke while simultaneously cooking the meat.   Temperatures between 130 and 210 deg F are required for hot smoking.  Since the cheaper and relatively tough cuts of meat are used in this process, the cooking is done slowly; taking a long time under moist heat to breakdown and soften the cartilage or gristle (collagen).    Done correctly those tough cuts become very tender to chew.   Hardwoods like oak, hickory, apple and cherry produce the most flavorful smoke.   Depending upon the fuel used to create cooking heat (wood fire, propane, gas, electric) the smoke might be generated by pellets or moistened wood chips.   Hot smoking is purely concerned with the art and science of cooking delicious, flavorful meat.   It does not impart a preservative effect upon the meat.

Cold smoking has been going on for thousands of years, and for more practical reasons too when considering the historical lack of refrigeration.   Wood smoke imparts preservative creosote to the meat that discourages insects and microorganisms alike.  Wood smoke flavor in an aged hard cured ham or bacon might be intense, but still of a secondary nature when compared to the typical saltiness of that same dehydrated meat.   “Virginia hams” were and still are famous for their flavor but these are often so salty that they need to be soaked and rinsed for 3 days to get the salt out.

Speaking of Virginia hams, Martha Washington (wife of the first American president) was famous for hers.  The plantation at Mount Vernon was typical for plantations of the period.   In addition to a large number of working residents to feed daily, guest and foreign dignitaries were always dropping in for visits.   Martha reportedly set a good table.  She also took pride in her hams, oversaw their curing process and shipped many away as gifts, some across the ocean.   Two hundred years ago working plantations like this had crews to maintain large continually smoking smokehouses, which were packed with beef, pork, mutton, ducks, geese, fish and anything else they could find.

Famous uncooked, hard cured, smoked Virginia hams are available for purchase.   These and some others like them are intended to be cooked, however some even more prominent European hard cured hams are usually eaten raw and are still allowed to be imported to the U.S.  (Ardennes Ham from Belgium, Jamon Iberico & Jamon Serrano from Spain, Prosciutto from Italy,  Westphalian Ham from Germany and sometimes York Ham from England – for example).

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I am neither a chemist, physician nor an authority on the safety of consuming uncooked meats.   All I can do is observe and realize that decisions made while preserving meat in traditional ways, do carry some risk and should not be made lightly.

Somehow this particular post took a detour and became somewhat longish.   The title will be truncated from “Curing meats & Tanning hides” to what you see now.   The last image from the post preceding this one featured a tiny homemade cold smoking apparatus featuring a venturi.  The background of that fabricated image features a (lost) drawing of an industrial smokehouse, the type of which might have been found in any city of size, before artificial refrigeration was realized.   Wood smoke was also used to preserve leather, a trick American ‘Indians’ were fond of.  Rawhide and leather though, are fodder for a future post

 

Hot Stuff 3 – Rocket stoves to meat smoking

Pertinent

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Versions of the “rocket stove” principle have been manufactured for about 90 years, so the concept must be older.  Above is a cheap and quick example of a rocket stove made with about seven tin cans.  The barrier between the inside chimney of small cans and the outside layer of large ones, is insulated with sifted wood ashes.  Rocket stoves are efficient for cooking because they burn hot and use very little fuel.  The “rocket” name undoubtedly stems from the vigorous manner in which air, flame and smoke are all drawn into the chimney.

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For free standing little cook stoves and water heaters the optimum chimney height might be a little less than three times whatever inside diameter is actually chosen for the chimney.   These proportions seem to engender the best draft.

Once a fire has been ignited it takes a few minutes for the stove to become normalized.  Once hot and working correctly these little stoves consume almost all the volatiles in smoke and leave little pollution.   Using just dry twigs these stoves are capable of reaching 1,600 – 1,700°F (926°C).    * That’s a temp high enough to melt tin, lead, zinc, antimony, magnesium, aluminum and lava – but not silver, gold or copper.

Iron stoves or the ‘tinplate’ steel found in a soup can will not stand up to long term heat of this degree because of the accelerated rate of oxidization.   For this reason a stainless steel, ceramic or refractory version would be desirable for stove longevity.

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Slick stoves working upon the rocket principle have been made with cinder blocks and stacked bricks.  This link is to a rocket stove manufactured in China.  These are practical products but seem a bit costly.

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A long lasting cementatious rocket stove can easily be made at home.   This image (idea robbed from a video) depicts creating a mold from plastic sewer pie and a 5 gallon plastic bucket.   Yes the mold could be filled with plain cement but a refractory mix would be more desirable.   A concrete rocket stove would conduct heat and become hot to the touch and would also be heavy to move.   A stove cast of proper refractory would be lighter weight and insulated, allowing desirable higher heat inside the chimney.

Opinions and examples of refractory mixes vary widely.   Perlite and vermiculite are frequently listed as light weight insulating ingredients in refractory mixes.  If the intended function is not too demanding, wood sawdust or peat moss might substitute as the light weight, insulating ingredient.  Perlite is a volcanic glass that has been ‘puffed up’ like popcorn (with the help of escaping steam when it was created).   You’ll frequently find little individual white beads of perlite mixed in with commercial potting soils, or sold in bulk at plant nurseries as a soil amendment.  Exfoliated vermiculite possesses many of the same qualities as perlite.   Fireclay is an ingredient used in the refractory of brick, ceramic and glass kilns, because few other building materials can repeatedly withstand such high working temperatures.   An easy to remember recipe for an adequate refractory mixture would be four equal parts each of sand, Portland cement, fireclay and perlite (or vermiculite).  Those proportions could be tweaked a bit to reduce sand and cement (1.5 sand, 1.5 cement, 2 fireclay, 2 perlite).

When casting a mixture like this it is important to use as little water as feasible to ensure the strength of the concrete (refractory).  Do not forget to allow adequate space at the bottom for insulation of the chimney and remember to tamp this first, with a stick, before filling the remainder of the mold.   A wire skeleton or armature of some sort would greatly enhance the long term resilience of such a cast.

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Two centuries or more ago, the chimney in the center principle was being exploited by expensive handmade self heating teapots known as samovars.   Manufactured portable utensils for heating or sanitizing water outdoors began to be seen in numbers for the first time however during WWII, when the New Zealand Army issued their soldiers with mess kits containing jacketed kettles.   ‘Storm kettles’ or ‘volcano kettles’ work well in windy or rainy weather.  Fuel from twigs to straw to buffalo chips can be found almost anywhere and cost nothing.

Not commonly found in American sporting goods stores, these kettles are made by several little companies and are produced in either aluminum or stainless steel versions.   Rather than pack into the woods a stove that requires special fuel (sterno, denatured alcohol, hexamine tablets, paraffin wax, kerosene or  naphtha (white gas)) it seems more logical to carry one that simply uses fuel which can be picked up from the ground.

Thermette:  Ghillie-kettle:  Eydonkettle:  Kellykettle

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For some time now some people have been using a larger form of the rocket stove, known as a “mass heater”, to warm the home.  In this case the exhaust from the chimney is captured and turned downward, then circulated through a wall, the floor or a banco (bench).   The masonry in the wall, floor or bench acts as a thermal mass or heat sink that collects the heat and releases it slowly.  So from the illustration above an oil drum or other metal hood accomplishes the first heat exchange to the room’s atmosphere.  Any remaining heat is ideally captured by a thermal mass before the exhaust is finally released to the outdoors.

A few examples of these thermal mass heaters are found almost all over the world.  It would be very feasible to pre-heat water for the home by wrapping a water line around a rocket stove’s chimney.   Potential construction concerns for building a mass heater of this type include ensuring that the draw of the stove is sufficient to push exhaust through a long ductwork.  One critical dimension is the distance between the top of the chimney and the hood (drum).   Some people brag that the amount of firewood needed to warm their house was reduced by 75% after resorting to a ‘mass heater’.   One should consider however the extra time spent splitting wood into pieces small enough to feed into this stove, and the extra attention probably required to keep the (fast burning) stove continually fed.   Depending on size it may take several hours to several days to equalize the thermal mass, so hopefully in the meantime the house would be equipped with an auxiliary source of heat.

 

Added 7/27/2016

The rocket stove mass heater takes its idea from the much older masonry stoves and or ceramic stoves of Europe and Russia.  Usually constructed of brick and covered in tile these often massive heating appliances are at least one thousand years old in design principle yet are still “greener” and more efficient than modern heating alternatives. 

The typical “tulikivi” (Finnish), “kachelöfen” (German), “kakelugn” (Swedish) or “pechka” (Russian) oven stoves only need to be fired about twice a day to provide a continuous 24 hour heat.  In some homes the people sleep on them, or may also bake with them.   When designed well they burn very hot and therefore leave little creosote buildup behind.   Inside the fire’s exhaust must furl around a labyrinth of baffles before it can escape, providing time and surface area for energy transfer.

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In the last century or so of newer building construction, massive masonry heaters like these were usually replaced with much smaller coal, oil or natural gas burning alternatives.   

The cast iron wood cookstove became a favored house heating appliance in America homes between the 1870s and the 1920s.  They were advertised in newspapers and mail order catalogues and were manufactured by a host of different companies like ACME, Acorn, Garland, Majestic, Monarch, Peninsular, Pilgrim and Sterling.  These wood stoves or ranges could act as energy centers perhaps for the whole house and they supposedly baked a better loaf of bread than any modern gas or electrical counterpart.   Different models came with different options including ornate chrome (probably nickel) trim, hot water reservoirs, foot latch, thermometers, broiler drawers and secondary warming ovens.   Cooking on such a stove could require much patience to establish the fire, because in addition to the firebox some models came with an adjustable main draft regulator, check draft regulator, stove pipe damper and an auxiliary damper.  It was standard practice for a housewife to keep a stock pot on the back of the stove, where she put leftover scraps of meat and bone.   Comfortable and desirable in the winter – these stoves could become beast to cook with however on hot summer days. 

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 Pertinent links-

Tile stoves

Masonry heaters

New wood stove

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After reconsideration the project on the right above will be redesigned from an “L” shape to a “J” shape, to allow fuel to be fed from the vertical axis.   Sheet metal screws will be reversed so that they can be removed from the inside.  After that cans are to be wrapped in plastic food wrap and a chicken wire armature will be wrapped around the cans – suspended about an inch away.   After that a refractory mix will be slathered over the armature to a depth of about 2 inches.    Some of the metal cans will be too hard to remove initially, until years afterwards when the rust can then be pulled from the refractory easily.

(Slideshow below added August 2016)

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The image above is a little incongruous with the topic of rocket stoves, but since it is related to fire and cooking and was available, it is included now.  Methods for cold meat smoking are diverse and numerous.  This image depicts a homemade variation of a commercial product which blows a steady stream of wood smoke into a meat holding chamber.   The main feature is the venturi which in this case is powered by a tiny air pump (like one used to aerate a fish aquarium).  The can below the homemade copper venturi needs a lid that will open and close; to insert wood chips or remove ashes.  The can needs some holes in its bottom so that combustion air can be drawn up through the smoldering woodchips.  Twelve to sixteen ounces of (hardwood) wood chips should provide about three hours of smoke.

There is not enough time and space left in this installment to adequately explain the important details of meat curing.   Remember that the wealthier half of civilization has only possessed artificial refrigeration for the last century or less.   Salt and smoke dehydrate -bloody raw meat.  Salt and smoke and cold weather have historically been the preferred tools for preserving meat by protecting it from bacterial spoilage.  Traditionally, smokehouses worked continually around the clock and pretty much throughout the year.  It is recognized by some that today’s commercial hams and bacons will putrefy long before they should (had they been properly cured and smoked by traditional methods rather than by quick methods).

In 1832 it was discovered that pyroligneous acid from creosote in wood smoke was the antiseptic preservative which protected meat.  Today commercial meat processors commonly inject into boned meat, salt, nitrites, nitrates and sulfides.  Before slaughter the animal may have been fed antibiotics, steroids or additives like ractopamine hydrochlorid.  About 70% of all chicken and beef sold in the U.S. and Canada is actually treated with carbon monoxide before you buy it.   The best way to tenderize meat without resorting to chemicals, is to cook it slowly.  Nowadays the best reason for treating meat to wood smoke (longer is better) is for the taste.

A Primer on Explosives

It has been repeated so often that it is now accepted as fact that the Chinese invented black powder around the 9th century AD.   This may be the truth or it may be a myth perpetuated after Marco Polo wrote memoirs of his 13th century experience in the East.   Gunpowder may have actually originated in Greece or India.  A historian named Sextus Julius Africanus wrote about a strange “shooting powder” between the 2nd and 3rd centuries AD.   It is not disputed that the Chinese were the first to show significant progress in the refinement of black powder and the development of fireworks, the first to propel rockets and the first to attempt to intimidate enemies with explosives.

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Introduced in 1961 the RPG-7 imaged above shares several admirable qualities with other Russian weapon designs; namely it is cheap, uncomplicated, efficient and rugged.   This rocket grenade launcher is encountered around the world and has been involved in most every armed conflict of any consequence for the last 40 or 50 years.  In Somalia or Iraq such a weapon might be acquired for about $200 and additional rockets might cost about $20 to $30 apiece.   In black markets of other parts of the world an old and worn RPG-7 might command about $1,000.  A standard HEAT (High Explosive Anti Tank) rocket as shown in this image would be obsolete and ineffective against modern tank armor but still devastating against softer targets.  Fragmentation grenades and small thermobaric warheads are also available for this launcher.   In the image the solid booster charge, solid rocket propellant and the unlabeled conically shaped HEAT warhead are all “explosive” or are potentially detonate-able although the first two chemical compounds merely deflagrate in a controlled manner.

Deflagration vs. Detonation

For a chemical to be considered explosive it must rapidly form gases and heat and exhibit the ability to be initiated by shock or by heat.  Chemical explosions are simply accelerated rates of chemical decomposition.   A campfire is an example of chemical decomposition as is gunpowder burning in a shotgun barrel.  Gunpowder, fireworks and air-fuel mixtures in internal combustion engines are “low explosives” and examples of “deflagration”.    Deflagration (from Latin – “to burn down”) is a rapid but subsonic (342 m/sec or less, 1,126 ft /sec or less) decomposition where a combustible and an oxidant are reacting at the molecular surface area, called a “flame front”.   The fake looking explosions in most Hollywood movies are examples of deflagration; where pyrotechnic stunt coordinators make big yellow-orange fireballs by setting off containers of gasoline.   In contrast, “high explosives” exhibit detonation.   Detonation is a supersonic reaction where a “shock front” rather than a flame front, travels through the explosive.   Detonations propagate through shock compression and can reach speeds of up to 9,000 meters/sec (29,527 ft. /sec).

* For comparison the fastest bullets or shells from rifles or cannons have a top speed of about 4,000 feet/sec (1,219 m/s).  Although the unconfined propellants do not deflagrate that fast, the buildup of pressure confined, accelerates the projectiles to that speed. 

* If detonated at the same instant that a fast bullet was fired from a rifle, a six mile length of primer cord filled with an explosive like RDX (which has a high detonation velocity),  would have vanished in its entirety before the bullet had gone one mile.  

* Without the confinement of a barrel and closed breach, a loose rifle or pistol cartridge when tossed into a fire – would pop like a child’s firecracker and be about as dangerous.  The brass case might split, some coals will be thrown around and the bullet may or may not bounce a few feet.

Shockwave

The caption or information included in the following video explains that it displays the destruction or disposal of a solid fuel rocket motor from a retired ballistic missile.  The caption claims that 38,000 lbs of HD 1.1 propellant are detonated.   HD 1.1 (Hazard Division 1.1) implies a nitramine-based explosive like RMX or HMX (both are commonly used for solid rocket fuels as well as components in the lion’s share of modern military grade plastic explosives used by the US and GB).

Huge Explosion and Shockwave

The problem with this video is that at this level of camera zoom, the supersonic shockwave or blast wave passes too quickly to be seen.  What can be seen and what is erroneously referred to as a shockwave is actually the transonic sound wave.  The camera was filming from about a mile away, which can be verified by the fact that the shadow and sound (which travels about 1,125 fps) took about 5 seconds to reach the camera.

This following ho-hum video, appears to be a clip from a TV show.   Some impression of shockwave is captured by high speed cameras.

Huge Shockwave Captured at High-Speed | Military.com 

More shockwave information: http://physics.info/shock/

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Brisance, Stability & Sensitivity

    Brisance is a French word meaning “to break”.   The brisance or the shattering effect of an explosive is proportional to its speed of decomposition but is not a total measure of the compound’s work capacity.  Relative brisance between explosives might be determined by field testing or sand crush test.   Knowledge of relative brisance is useful to bomb and fragmenting shell design engineers or to Army engineers preparing to destroy bridges, bunkers or other structures.

Stability refers to the ability of an explosive to be stored without deterioration.  There is a large variation in the stability of various explosive chemical compounds.   Fulminate of mercury as used in the priming compounds of rifle or cannon cartridges might be considered to have a good stability.   A high percentage of mercury fulminate primed rifle cartridges from the WWI era might be expected to perform (if they were stored well) even though they are now approaching 100 years in age.   On the other hand, long stored nitroglycerin has a reputation for separating from the other constituents in dynamite.  Such old dynamite becomes “unstable” because it deteriorates; the nitroglycerin collects as a liquid and becomes dangerously “sensitive” again.   TNP (Trinitriphenol or picric acid) which was once used as a primary explosive in naval and land artillery shells prior to WWI, eventually tended to corrode the metal shell casing it was housed in and created new and dangerously sensitive chemicals.

Heat, friction and shock test are preformed on explosive compounds to determine their sensitivity rating.  Actually the scale used to gauge the relative sensitivity of different explosive compounds is called the “Figure of Insensitivity”.   For many years this scale was based upon the sensitivity of TNT which is very insensitive – with a rating of 100.  After the creation of faster explosives in WWII, TNT was supplanted as the most common comparison gauge by the more sensitive RDX (with a rating of 80).

* Invented way back in 1863, TNT (or trinitrotoluene) was so insensitive that it was a challenge to make it detonate.  It was used as a yellow paint pigment for 40 years before it finally saw use in munitions.  It was notorously toxic for factory workers to handle and still being manufactured today. 

It is useful to understand that the blasting agents which provide the horsepower of an explosion are seldom if ever used alone and that a chain (or train) of reactions is usually necessary to produce the desired blast.   Common explosives like dynamite, TNT, and C4 are so insensitive and safe to handle that they require a substantial physical shock to set them off.   The first stage in an explosive train is a small and sensitive “primary explosive”.   Once stimulated the less sensitive “secondary explosive” might be the end of a train or the stimulant to set off an even more insensitive third stage.  This final or tertiary stage provides the real horsepower in such a chain, and might consist of a very insensitive blasting agent like a compound of horse manure and diesel fuel or ANFO (Ammonium Nitrate and Fuel Oil).   In essence a lowly firecracker can be the initial stage of an explosive chain leading up to the eventual detonation of the mightiest thermonuclear device.

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Igniters, Blasting Caps & Detonators

Commercial and military detonators might comprise a little explosive train in their own right, containing perhaps three separate compounds.  The most common primary explosives used in today’s blasting caps & detonators are DDNP (Diazodinitrophenol), mercury fulminate, lead azide, lead styphnate and tetryl (until recently).   Potassium chlorate and potassium perchlorate were once used in explosive primers and detonators.  Today’s blasting caps might house small – less sensitive secondary charges of PETN or RDX perhaps.

* Compounds like nitroglycerin and silver fulminate are simply too sensitive to safely handle.   Other compounds can be used as primary explosives but are seldom used in modern detonators for various reasons.  These would include:  acetone peroxide, ammonium permanganate, azo-clathrates, copper acetylide, HMTD, lead picrate, nitrogen trichloride, nitrogen triiodide, silver azide, silver acetylide, sodium azide, tetacene, tetrazoles and triperoxide.      

* Apparently the first blasting cap was realized in 1745 and consisted of black powder which was set off by a spark from a Leyden jar.   Later in 1750 Benjamin Franklin created a better blasting cap by stuffing two parallel wires and black powder into a rolled paper tube.  The first glowing “hot wire” detonator appeared in 1822.  The first pyrotechnic fuse blasting cap was created in 1863 by Alfred Nobel.  It used a burning fuse and mercury fulminate to detonate his relatively insensitive and patented, nitroglycerine based mining explosives.   Five years later someone else invented the first electrical blasting cap capable of detonating dynamite (this combined mercury fulminate and a spark gap igniter).   

* Today pyrotechnic fuse and fuse caps (more modern metal tube equivalents of Nobel’s original wood tube) are becoming rare because older explosives like dynamite and gelignite (blasting gelatin) have largely been displaced by more modern and usually cheaper alternatives that might also leave less noxious fumes behind after a blast.  Even electrical blasting caps are becoming less common for certain types of blasting; the wires are being replaced with little plastic air tubes.  Avoiding radio waves and static electricity, these tubes transfer shock to the primary explosive using air pressure. 

Military detonators are usually a bit stronger than their commercial counterparts.   Today #6 and #8 caps are the only commercial blasting caps mentioned.  A # 8 cap is traditionally about twice as powerful as # 6 and would be used for initiating less sensitive explosives.  There is no such thing as a commercial # 4 blasting cap, but had it existed it would have reflected the power of a cap containing .4 grams of mercury fulminate.  Cap  numbers less than 6 are apparently not made and cap numbers stronger than 8 don’t exist or have no convention standards.  There may have been a time when mercury fulminate was the only substance used in blasting caps but before long potassium chlorate began being mixed with it.  Potassium chlorate was cheaper than and enhanced the power of the mercury fulminate.  A traditional # 6 blasting cap of yesteryear contained .2 grams of 80/20 primary (fulminate/chlorate mix) and .4 grams of a booster like PETN.  A traditional No. 8 cap would have differed by housing twice the PETN.   Modern # 8 caps have increased substantially in power depending on the source and have become the common types, but there is a lot of variance in what is termed a # 8 detonator.  A “US Army (Engineer’s) Special Blasting Cap” or “Military No. 8” for example might contain as much as 13.5 grams of PETN or RDX.

A matchhead or firehead electrical blasting cap uses an electrical match that sits in a pyrotechnic ignition mix in the butt of the cap.  An electric match is nothing more than a thin wire with a dollop of substance like dried red phosphorus attached to it.  It is a wire that gets hot and basically ignites the equivalent of a ‘kitchen match’ and starts the explosives train.   Only 3 volts from 2 flashlight batteries is required to set off the simple electric matches or ‘engine starters’ of solid propellant toy rockets.   Multiple exploding bridgewire detonators are generally used to uniformly initiate the primary stage of a nuclear weapon.   In effect a high capacity electrical discharge vaporizes each very thin bridgewire which in turn initiates a shockwave that simulates the chemical reaction.  The Germans were the first to use this type of detonator with their demolition charges in WWII.

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*Explosions that detonate or deflagrate produce a lot of gas.  A mole of a substance is its mass in grams, as determined by the atomic numbers of its constituents and at standard temperature and atmospheric pressure a mole of any kind of gas occupies the same 22.4 liters of volume.   Using nitroglycerine as an example: one mole of nitroglycerine (@ standard atmospheric pressure) produces about 7.25 moles or 162.4 liters of gas.  One gram of nitroglycerine (about the size of a pencil eraser) would expand enough to fill a 43 gallon container with gas after decomposition.  The products in this example will be about 3 parts carbon dioxide, 2.5 parts water vapor, 1.5 parts nitrogen and 0.25 parts oxygen.

* Oxygen is essential for combustion and without it explosive chemical decompositions would go nowhere.   Oxygen is not a fuel, but an oxidant.   Concentrated sources of oxygen support rapid combustion.   Peroxides, nitrates, chlorates, perchlorates and dichromates all donate oxygen to combustion.

* Liquefied oxygen is about 840 times as dense as gaseous oxygen.  If spilled, liquid oxygen might soak into porous asphalt, charcoal, wood or petroleum products which then might become dangerously explosive for a short while.

Chemical jargon

Chlorates, perchlorates, nitrates, fulminates, permanganates and peroxides can be thought of as oxidizers with weak bonds and negative charges.

Chlorates are the salts of chloric acid (HClO3).  Combustibles like charcoal, certain metals, organic solvents, sawdust and sugar will easily deflagrate when mixed with a chlorate salt.  Many fireworks in the past were composed with mixtures of chlorates, with various combustibles providing different colors and effects.  In modern fireworks, more stable perchlorates have replaced chlorates as the oxidizer of choice.

Perchlorates are the salts derived from perchloric acid (HClO4), and they are often produced by the electrolysis of chloride salts.  Aside from pyrotechnics, perchlorates are also used in automotive airbags and as solid rocket fuel.  The Space Shuttle launches were powered by two solid rocket boosters that each held 350 metric tons of ammonium perchlorate.

–  The nitrate ion (NO-3) is formed when nitric acid and an alcohol are joined.  A nitrite (NO-2) is the salt of nitrous acid and not the same thing.  The molecular formula for nitrous acid is HNO2, while the formula for the much more significant nitric acid is HNO3.

–  Fulminates contain the relatively unstable fulminate ion (CNO-).

–  A permanganate is an oxidizing compound containing the manganate ion (MnO4-).

–  Peroxides are oxidizing compounds with the oxide anion (O2)-2 or single bonded oxygen to oxygen atom.   Hydrogen peroxide (H2O2) should be called hydrogen dioxide.   Barium peroxide is used in military “tracer” ammunition and in other pyrotechnics while triacetone triperoxide (or TATP) is a hard to detect.  TATP (or acetone peroxide) is easily produced, sensitive and fairly unstable but popular with terrorist like the would-be “shoe bomber” in 2001.  The shoe bomb had a dry TATP detonator along with PETN as the secondary explosive.   Perspiration made the fuse damp and the odor of several matches gave the imbecile’s intentions away.   The ‘hypergolic bipropellant’ of the remarkable WWII rocket-powered fighter aircraft (the Messerschmitt Me 163 Komet) was mixed from “C-Stoff” (a methane-hydrazine fuel) and a high test peroxide oxidizer called “T-Stoff”.   “Hypergolic” means that the propellant components spontaneously ignited when combined.  In field test and during the short carrier of the Me 163 during the war, several aircraft and many people were lost in explosions when these volatile components were handled.   When dealing with this rocket-plane, pilots & ground crew wore special nylon or rubberized clothing just to keep their flesh from being dissolved by these fuels.

Public Domain courtesy FBI

Public Domain
The Shoe Bomber’s Shoe

Nitramines are generally refer to newer and more chemically sophisticated compounds having bigger molecules, higher density, more of the hard to split covalent bonds and more energy packed into a given space.  While some of the best modern military grade explosives are nitramines, the benchmark for explosive speed and efficiency is still nitroglycerine – invented some 1.7 centuries ago.

– A binary explosive simply implies that two components are required to be combined but individually neither component is explosive.  The insensitive and very common blasting agent ANFO could almost be considered a binary explosive.   HELIX™ High Energy Liquid Explosive Binary Energetic is also an example of a binary.

Reactive elements

In pure form the “alkali metals” (Li, Na, K, Rb, Cs & Fr) are reactive or can be potentially dangerous in their own right.   Lithium hydroxide (as stored) when converted to lithium deuteride is used as a fuel in hydrogen bombs.  Pure potassium (K) explodes when it touches water, while rubidium, caesium and francium get even more violent than that.   The alkali metals are rare, and are never found in a pure form in nature – because they are so reactive.   Sodium (Na) and potassium (K) chlorates, perchlorates, nitrates and permanganates are very prevalent in explosive compounds.   Another group of elements called the “alkali earth metals” (Be, Mg, Ca, Sr, Ba and Ra) are reactive, but not as much so as the alkali group.   Of these, manganese (Mg) is commonly mixed in explosives, calcium (Ca) in calcium carbide makes explosive acetylene gas and barium (Ba) has already been mentioned for its use in pyrotechnics and tracers.   Aluminum (Al) belongs to a separate group in the Periodic Table but it is also fairly reactive (which explains why it is never found as a pure form in nature).   Powdered aluminum is a common catalyst or additive, usually mixed into ammonium nitrate or other explosives to enhance the blast power.

*  Hydrogen (H) which is the lightest and most abundant element in the universe, does burn, and can be considered explosive (if exposed to a flame) in concentrations between 4% and 74% with the surrounding air.   Hydrogen can react spontaneously with fluorine and chlorine.  The main engine of a Space Shuttle burns oxygen and hydrogen.   At full power the flame from one of these engines, is invisible – or nearly so, because it emits light in the ultraviolet spectrum.  Checking a pipe for a hydrogen leak involves looking for an ultraviolet flame – as hydrogen combines with oxygen in the air.   Hydrogen fires are seldom as dangerous as gasoline fires.  In 1937 the famous Hindenburg blimp, which was full of hydrogen burst into flames as it approached its landing.  The visible flames of that disaster were the burning outside skin of the blimp.  The hydrogen gas however rose quickly, carrying the invisible ultraviolet flames with it.  The deaths that did occur were the result of falls or by burns from diesel fuel. 

Fluorine (element #9) is so extremely reactive and electronegative that almost all other elements including some of the noble metals and noble gases will form compounds with it.   Hydrofluoric acid was so dangerous that laboratory explosions killed “fluorine martyrs” (chemist) like flies in the 19th century and it took 74 years of concentrated effort just to isolate elemental fluorine.

Phosphorus (P) is a nonmetallic, very reactive element which has been used in many explosive munitions.  It is an additive to start fires and to create smoke.  It is or was used in kitchen matches, fireworks and in weaponized nerve agents.  This elusive element was discovered about four centuries ago when an alchemist dehydrated his own urine, and then noticed that it glowed in the dark.   In WWI, phosphorus was employed on incendiary ammunition against blimps and aircraft.   In WWII phosphorus bombs were dropped on London to start fires while other phosphorus munitions were used to ignite aircraft, tanks and other vehicles, for smokescreens and for anti-personnel mortar rounds.

* A modern incendiary bomb is likely to employ a thermite mixture of aluminum and ferric oxide. 

Black powder

Throughout its history and up until recent times there was no “black powder”, but simply “gunpowder”.    Modern nitrocellulose based “smokeless powders” have become regular “gunpowder” in today’s parlance while the term “black powder” now invokes the old charcoal, sulfur and saltpeter propellant.   In the previous century the term “flash powder” might have denoted the finely ground and very volatile FFFFFg gunpowder used by photographers to generate more light exposure for pictures.   While originally, firecrackers were made with black powder; today’s firecrackers are usually constructed using a faster burning compound called ‘flash powder’ (with magnesium or aluminum powder and a potassium chlorate or perchlorate oxidizer).

True black powder is messy because only about ½ of the material is burned.  It leaves behind a lot of unburned residue that quickly fouls a weapon.   Most new, so-called “primitive firearms” that are used today are never loaded with true black powder – but instead with a cleaner substitute having equivalent deflagration properties.  The main deficiency of black powder (or similar replacement) lies in its inability to drive a projectile past a certain speed.  Black powder has a relative detonation velocity of 1,312 fps.  Confined in a firearm, its pressure peaks almost instantly and starts to drop even before the projectile leaves the barrel.   In contrast the even slower burning smokeless propellants that replaced it in modern firearms, achieve higher projectile speeds because they produce more gas and continue to push and accelerate the bullet as it travels down the barrel.  Cramming more black powder into a black powder muzzle might speed a bullet up to 1,750 or 1,800 fps, unless the increased pressure ruptures the firearm’s breech beforehand.

In 1275 A.D. the standard recipe for black powder was 1 part charcoal and 1 part sulfur to 4 parts saltpeter (potassium nitrate or niter).   More ideal proportions have been determined to be around 13.5% charcoal, 11.5% sulfur and 75% saltpeter.  Charcoal is the fuel; sulfur the binding agent and saltpeter the oxidizer.  After firing black powder’s fouling or residue is corrosive and purportedly contains carbon and sulfur, potassium carbonate, potassium sulfate, potassium sulfide, potassium thiosulphate and potassium thiocynate.

Many a powder company has disappeared in a cloud of smoke, flame and noise during the crushing stage of black powder production.  Static electricity can easily ignite black powder.  In the manufacture of black powder, metal implements are avoided because they might cause sparks or build up static energy.  Before the process called “corning” was adopted, early black powders tended to separate or sift apart; making them inconsistent and possibly unreliable.  Corning was a process where water was added to the gunpowder and was then pressed out.  While still moist the propellant could either be pressed through a screen to make granules or left to dry as cake that was later crushed into small powder.  Using the corning process the final product became more homogonous and the separate ingredients were bonded in crystalline form.

Crushing the powder into smaller grains created more surface area particulate, more flame front and therefore faster burning. In the old days, black powder was graded in regards to its granule size, from 1F to 5F.   “Fg” powder would be used in something big, like a cannon.   “FFg” was intended for large bore shotguns and rifles.   “FFFg” was the common powder for most rifles.   “FFFFg” was fast powder for pistols and for flintlocks with flash-pans.   “FFFFFg” was rare and very fast and as mentioned, was occasionally used by early photographers to produce light in dark settings.

Although black powder is smoky and pokey, it is still getting the job done after a good 700 years of field testing, on land and at sea.  Every manner of big game including African elephant, rhino and Cape buffalo has been felled by it.  At range, in the right hands, black powder rifles have preformed respectably, even by today’s standards.   In front of witnesses a frontiersman once knocked an Indian brave from his horse from 1,538 yards away (later measured, 0.87 mi), using a 50-90 caliber Sharps.

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Another testament of black powder accuracy involves a British made sniper rifle used by the Confederacy during the Civil War.  The Whitworth rifle as designed by Sir Joseph Whitworth in 1856 employed a hexagon bore and a hexagon bullet of .45 caliber.  The Whitworth rifle was apparently accurate to well over 1,500 yards, but very expensive and the Confederacy only purchased a handful to issue to a few chosen snipers or skirmishers.   It seems that Yankee General John Sedgwick was unhorsed by a Whitworth during battle.  Sedgwick was rousting his troops who were hiding from sniper fire.  His famous last words were “They couldn’t hit an elephant at this distance” just before a fatal bullet fired from about 800 yards away, hit him square in the face.

A black powder firearm is a pretty crude weapon by today’s standards but in its simplicity lays a certain elegance and reliability.  Modern weapons require modern ammunition a source of ammunition is important.  If sources of modern ammunition run dry then the weapon becomes useless for either hunting or self defense.   Individuals that know how to reload ammunition might fare better for a while – until their source of nitrocellulose powders, primers and bullets runs out.  A survivalist with a black powder firearm however, with the know-how can mould his own bullets, make his own propellant and probably even make his own percussion caps if needed.   Making black powder propellant is hardly rocket science and sources of information on this subject abound.  The differences in proportions are not too critical. The best homemade gunpowder will probably be inferior to commercial powder but should work.  It should not be considered an act of anarchy or the abetting of terrorism to provide the interested reader with a recipe here.

* The following recipe is a combination of ideas from too separate books (“Special Forces – Guerrilla Warfare Manual” by Scott Wimberley and “The Poor Man’s James Bond” by Kurt Saxon).  The proportions of 6 parts potassium nitrate to 4 parts charcoal and 1 part sulfur would comprise a fine mixture.  If the units of measure were cups then this mix would produce about 4 pounds of propellant (perhaps ½ the measure would be more appropriate).  The different components should be ground separately into small powders before beginning.  Here the methods from the two books deviate.  In one example the three components are mixed with a little water (1 part water – or preferably a better solvent like whiskey or rubbing alcohol) and allowed to set up into a malleable paste. The other method involves using more water (3 parts), heating the mix slowly until small bubbles rise, then dumping the mix into a large quantity of alcohol (10 parts), stirring and allowing it to gestate for 5 minutes.   In the second method the water is not allowed to boil, any mixture attempting to dry along the sides of the container is carefully stirred back in to keep it moist and after the 5 minute dip in alcohol the excess fluids are strained and squeezed out through a cheese cloth.  In both methods the somewhat firm paste or cake is pressed through a screen to produce uniform granules.  The granules can be set on a tray or flat surface to dry out in the sun. The quicker it dries the more effective it will be (a role in which alcohol plays a part). One author advocated sprinkling in a little graphite (if available) at this stage; the granules swirled in a lidded plastic bowl like Tupperware® become rounded and uniform. 

The advance of chemical Explosives

There are some 800 uniquely identifiable explosive compounds but admittedly some of these are simply compounds of more basic explosives already on the list.  This post will end here but a follow-up or second part will explore some of the more noteworthy explosive compounds, including: nitrostarch, nitric acid, mercury fulminate, sliver fulminate, guncotton, nitrocellulose, nitroglycerin, dynamite, gelignite, ballistite, lead azide, cordite, picric acid (trinitriphenol or TNP), lyddite, TNT, significant mixtures of TNT with other agents, tetryl, PETN, semtex, DDNP, RDX or hexogen, HMX or octogen and CL-20

 

Fire

 

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For about three million years prehistoric man apparently had no means to initiate a fire.  Once acquired from nature, maintaining a continuous fire then likely became a critically important function for someone – in a family, tribe or group.   It is assumed that humankind didn’t acquire reliable fire making skills until eons later, somewhere around 7,000 BC.  Then, as mentioned in a previous post it took humans about three thousand years to advance from copper – to iron – smelting temperatures; an increase of only about 500° Celsius.

*  Advancements in the control of fire’s concentration and the increase of its heat were critical prerequisites to tool improvement and therefore also crucial to our cultural evolution.   Anthropologist and archaeologist then are categorizing mankind’s cultural progressions into partitions  (i.e. Old Stone age, Neolithic age, Bronze age, Iron age, Dark age, etc.)  indirectly  based upon his ability to control heat.  

The process of initiating a fire would remain difficult and inconvenient for another 8,800 years.   Before the invention of the phosphorous friction match two short centuries ago, cultured society’s best fire starting technologies were scarcely improvements upon or less tedious to perform than those used by wild aborigine contemporaries or enlightened prehistoric cave men.   A review of some of these archaic techniques follows.

Starting from scratch 

Early on, the most popular fire starting method seems to have been the fire drill.  In this friction method the drill is a shaft of wood spun by hand pressure.  Dissimilar woods are primarily chosen, usually a harder wood for the shaft and softer one for the plank.  Continued friction causes powder or dust to separate from the softer wood and become heated.

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In the image above a base plank is specially prepared with a notch to allow the tiny precious glowing ember of hot dust to fall out onto some tinder.  The person blows on the ember, creates a flame, and then adds more tinder and kindling – to make the flame grow.  The whole process appears easy enough, but in truth can be a significant chore.  With practice however an individual can make the process work in less than 60 seconds.  It’s a question experience, technique and good tinder.  The world’s record for getting a suitably hot coal with a hand-drill is 4.5 seconds.

Another ancient friction fire starting method is the wood plough.  Popular in Polynesian cultures, this method also requires careful selection of woods.  The base is usually a small tree trunk or staff of soft wood with a grove worn into it.  While the base is held immobile a plow of smaller diameter hardwood is draw back and fourth in the grove.  As with the fire drill, friction creates dust which turns into a hot ember, which is then dropped into some tinder.  Like the fire drill, the fire plow requires experience and steadily applied pressure to work.

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A method of primitive fire starting popular in Indonesia is the “bamboo fire saw”.  A short section of dry bamboo is split in half.  On one half-section a small notch is started with a knife.  The other half-section that is to be used for the sawing can be whittled down in size and one edge should be sharp.  In method “A” below, the saw is below the tinder and is held still by the body pressing it against a firm object.  The ember is caught in the tinder above.  In method “B” below, the position of the saw is reversed and it is held in the hand.  The ember falls onto the tinder below.

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A popular New Guinea variation of the bamboo fire saw utilizes a thin strand of bamboo or tough local vine as a rope saw.  The bamboo plank and tinder beneath are stood upon as the friction is applied.

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The bow drill is actually an adaptation of the fire drill / hand drill method.  This method is also ancient.  Egyptians were using this method while building their pyramids.  Most other civilizations that used the bow for archery probably learned to use it as a fire starting tool also.  This was the favored method of some American Indian tribes although they did not forget about the hand drill.  An archery bow will work for fire starting, but a bow for such a chore does not need to be so big.  In fact a small branch about 2 feet long, with a small curvature, is optimum.

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The same kind of bottom plank or fireboard  incorporated by the fire drill method is used.  Other acceptable fireboards are a pair of branches tied together, a branch that has a season split or a chunk of  dead and dried tree fungus

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The shaft or spindle can be shorter with a bow drill (usually somewhere between 10” and 5”).  A thin spindle of about 5/8” to ½” diameter is probably best.  Initially pointed for starting a new hole, the spindle thereafter is kept round.  A socket of wood or bone knuckle is held in the hand that applies downward pressure in the spindle.  Optimally the spindle is braced under the shin, below the knee, where it can be held steady and secure.  Since the friction and heat is wanted only at the fireboard end of the shaft, the other end which held by hand will benefit from a socket with lubrication or a hard insert to reduce friction.  If the socket is wood then a metal bottle cap or a small concave stone insert will reduce friction while allowing more pressure to be gradually applied.  The types of wood used for spindle and fireboard make a big difference.   Given the choices at a random location – only experimentation will tell.  Yucca and Elm rate highly but Maple and Pine do not.

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3 bow drill sockets

The Egyptian bow drill used several millennia ago was often a tiny affair.  One of its attributes was the fact that the spindle was attached to the string.  Extra coils of string were wrapped around the spindle (wrapped both directions from center).  This allowed better traction and control over the spindle.  The spindle was fastened either by the string passing through a hole in the spindle or by the tying of a simple clove hitch knot.  Someone skilled in its use can start a flame within 25 seconds, using a bow drill.  The world record in the late 1930’s for getting a flame with a bow drill was 7.5 seconds …

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Another old variation of the bow drill is the pump drill.  The pump drill would be only slightly more complicated to build than the bow drill.  Used correctly, the spindle can be kept in continual motion by the centrifugal force or inertia of the flywheel and rhythmic motion of the pumping hand.  Useful friction would only be exerted on the downward stroke however.

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Before the 19th century the most advanced means of initiating a fire was with a kit called a tinderboxThe tinderbox, typically made of metal usually contained a sharp piece of flint (rock), a hard piece of steel and tinder.   Tinder simply means some type of very combustible material.   Tinder can be anything from char cloth (linen or cotton cloth that has been pre-burned in a low oxygen environment) to spider webs, various plant fibers, termite dust, grass, pitch wood, bird’s nest, down, fungus, Spanish tree moss, paper from wasp or hornet’s nest, oakum, cotton balls dipped in Vaseline or lint taken from a clothes dryer.   Tinder needs to be dry, fibrous, fluffy, and highly ignitable.   Many materials can be masticated and crushed to make them more fibrous.   The fancier tinderboxes of the pre-match era often had a c-shaped or horse shoe shaped piece of metal to hold in one hand, while the flint rock was held in the other.   When struck together friction ignites tiny shavings of metal, not rock.

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In all these afore mentioned fire starting techniques the precious spark or glowing ember must be captured by the tinder and skillfully assisted with extra oxygen to create a flame.

A more modern equivalent to the old flint and steel combination is the Ferrocerium rod.  Typically found in cigarette lighter “flints”, wind-up toys that spark or in a welder’s striker; ferrocerium is a man made mix of cerium and iron.  This material is usually pushed by a spring, against an abrasive piece of moving steel to create sparks.  As with the old flint and steel method, friction ignites tiny shavings of metal.  In this situation however the iron in ferrocerium burns, not the harder steel.  Cerium’s low temperature pyrophoricity is responsible for the easy sparking.  A modern survival kit might contain a single rod of ferrocerium as a fire starter.  It’s resilient to damage by water and reliable.  Better yet, a survival kit might include a magnesium fire starter.  Shavings of magnesium are scraped off into a little pile (already atop paper or other tinder).  The sparks are then scratched off the attached ferro-cerium rod, onto the magnesium flakes, which should then burst into flame.

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* A little match history

It took humankind at least nine thousand years of trial & error, to progress from hand or bow drills, to fire starters as instantaneous as kitchen matches & butane cigarette lighters.  Yet we modern people causally dismiss matches and lighters as being very simple devices.

In 1669 Hamburg Germany, an alchemist was trying to convert some of “life’s essence” into gold.  He took some of his own urine, let it rot, then boiled it down to a paste, then cooked it some more—letting the vapors travel through water.  What he got was a waxy substance that glowed in the dark (ammonia sodium hydrogen phosphate).  Two years later the Irishman physicist Robert Boyle (Boyle’s Law) rubs this newfound phosphorus against some sulfur and creates a flame.  Boyle did not exploit his opportunity to invent the friction match.  Mankind was to wait another 1.5 centuries before finding an easier way to start a fire.

Along came an English apothecary and chemist in 1827.  He invents a functional but impractical match called the “Prometheus”.  This was a wood splinter with a potassium chlorate head placed next to a tiny glass bead of sulfuric acid, then rolled in paper.  A person used tweezers or a bite with the teeth to break the glass and set off the flame.  More importantly, our apothecary later sticks a mixture of starch, gum Arabic, antimony sulfide and potassium chlorate onto a stick and lets it dry.  This invention he calls a “Congreve”, named after an officer who had introduced War Rockets to the British arsenal.  Large rockets (16’ long) that could rise 9,000 feet in the sky and which sprouted great flames (some were used against Fort McHenry- Baltimore harbor, in the War of 1812).  Our English chemist and friction match inventor did sell a few matches but he did not get rich.  Another Englishman exploited the commercial market for these matches, and renamed them “Lucifer s”.  They became very popular with smokers, but stank.   In 1830 a French chemist created a match that did not stink, using white phosphorous which was highly reactive and toxic.

During the next 50 years large match factories were created that mostly exploited the cheap labor of children, young girls and women.  “Phossy Jaw” was a famous ailment caused by inhalation of white and yellow phosphorus vapors in the match factories and often led to death.  The English “Suffragette Movement” and a defining moment in trade union history started with women striking against conditions and hazards of the match factories, in the Bow district of London.

In 1855 a Swede created the first safety match, using less dangerous red phosphorus and ignitable only on the box.  In 1889 the first matchbook matches were invented and were called “flexibles”.

By 1910 the Diamond Match Co. patented the first nonpoisonous match, using sequisulfide of phosphorous.  Asked by President Taft to release their patent for the good of mankind, Diamond Match did in 1911.   A century later the once common strike anywhere type of kitchen match has become rare in the US today.

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More modern “primitive” fire starting methods

Everyone probably knows that by using a magnifying glass, energy from sunlight can be concentrated enough to start a fire.  Without a quality lens and the cooperation of good sunlight thought, even this task is easier said than done.

A ray of light passing through the center of a thin lens keeps its original direction.  A ray that strikes anywhere else is bent. The amount a light ray is bent increases with its distance from the center of the lens.  A magnifying glass is actually a double-convex lens.  It can gather the energy from a broad area and concentrate it into a smaller area.  The focal point or hot spot is where parallel light rays converge (cross) along the principle axis of the lens.

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Dust and scratches or imperfections of the lens will diffract the light and lessen the practicality of this fire starting method.   Plastic or toy magnifying lenses generally diffract, diffuse, disperse or scatter so much light that they are useless for starting flames.  One is not likely to have or to run across a magnifying lens in an emergency situation.  Other types of lenses might be available however, and might be drafted into making an improvised double-convex lens.   Glass lenses can be salvaged from eyewear, cameras, binoculars, and telescopes.  The first two lens shape a & b in the following image, bends light in a way that’s unbeneficial to fire starting.  A pair of lenses with the shape a, back to back however might adequately mimic a double-convex lens.  The last two lens shapes e & f are the type normally found in eyeglasses.

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A drop of water placed on the back or inside of lens type e or f, will produce a temporary double-convex shape.  The surface tension of the water droplet should produce the opposing convex surface.  It takes a very steady hand to find the optimum focal point and to hold eyewear and water still; long enough to initiate a flame.  Not all eyewear is created equal so the vision prescription will actually be a factor in any success.

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Another clever idea for making a fire in an emergency involves the simple clear plastic sandwich “baggie.  One fills the baggie with water, and then twists the contents into a bubble or sphere.  With this makeshift double convex lens, one again needs to focus the hot point upon the tinder and hold it steady, long enough for the sun to do its work.  A clear chunk of ice might also concentrate solar energy in one spot, long enough to ignite some tinder.   The notion however, of starting a fire with anything less than a very good lens is nifty but frequently impractical.   Keeping the water from leaking can be difficult as is holding it still for any duration.   Even when sunlight is strong and direct an average lens will diffuse the light so much that even the driest tinder will not ignite.  This water baggie idea is more fanciful than realistic.

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A parabolic mirror or highly polished parabolic surface can also capture heat from the sun.   If held at the correct angle to the sun, the surface will concentrate the light into one small spot along the edge of the parabola.  For example a person could polish the concave bottom of a beer or soda can to a high sheen, using some steel wool.  If steel wool cannot be acquired, perhaps diataneous silica, abrasive leaves from plants in salt marshes or graphite (as in a pencil lead) might work.  Graphite is commonly used as a lubricant but it can also perform as a mild abrasive.  The polished surface (bottom of can) is then propped up by rocks and pebbles until the sun is caught at a very small spot at the bottom edge of the can.  Very small pieces of tinder are then dropped onto the hot spot and should become hot enough to ignite.

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Flashlight batteries & steel wool are a handy way to start a fire.  For many decades Boy Scout manuals have advocated this trick.  One strips a small ribbon of wool to the proper length to reach both positive and negative terminals, and then shorts it out.    Two 1.5 volt cells in series provide 3 volts, which is usually enough energy to make the steel wool glow red hot and then ignite.  Larger batteries will work also.

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Another interesting fire starting method is the ingenious “fire piston”.  This device was discovered by Europeans visiting Indonesia in the 1860’s.  (* Indonesia incorporates Sumatra, Indo China, the Philippines, Borneo and about 17,508 islands in between).   The fire piston is thought to be an ancient device because of its wide distribution.  It may have resulted from the development of the blow gun or blow tube.  The fire piston works on the same principle as the Diesel engine.  A hand sized tube is fitted with a close fitting rod (piston).  For a tight seal the rod is fitted with a gasket of string or sinew and packed with animal fat or wax.  A small piece of tinder is placed in the dimple of the plunger, the plunger inserted into the tube, and a pump or two of the piston generates enough heat (through pressure) to ignite the tinder.  The fire piston requires careful construction and close tolerances, but it is apparently a very reliable device.

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Yet another interesting proposal is that of using ammunition from a firearm to build a fire.  The notion of dumping ½ of the gunpowder from a cartridge out and stuffing in a bit of rag cloth to replace the bullet is suggested.   Ideally the propelled cloth should smolder long enough to ignite tinder (and excess gunpowder).  In practice however the cartridge primer usually just ejects the cloth and fails to ignite anything.  The process might work for someone under special conditions with the right firearm using a cartridge with the right powder.  Pistol cartridges use the fastest, most volatile nitrocellulose powders.  Shotgun powders use the equivalent of slower pistol powders.  Rifle powders use the largest grained, slowest burning powders of all; and therefore should be the hardest to ignite.  Firecracker or ‘flash’ power is faster than black powder and both deflagrate faster than nitrocellulose powders.  In any event, gunpowder from any firearm cartridge would compliment other tinder or help start a fire from an ember achieved by other means.  Gunpowder can be unpredictable or sometimes troublesome to ignite.   Many a fool has probably blackened his face or singed his eyebrows by patently holding a flame to the stuff.

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In conclusion it is hoped that the reader will part with a few new notions.   Throughout history, fire and its heat have played an extremely significant role in the development of human technology and culture.  Refined heat allows us to create sophisticated materials, it extends our lives by allowing us to survive cold weather, it generates our electrical power and kills disease in our food before we eat it.  The reader should now be better equipped to initiate a fire in an emergency, possibly using one of several different archaic methods if absolutely necessary.   If unpracticed in these primitive skills however, he or she might soon discover that what looks so simple can actually be very difficult.xlighter4

* Bit of trivia:

It may not be appropriate to call someone a good Boy Scout just because they can start a fire.  

– The Boy Scout movement began 1908 in British Isles, and spread to America by 1910.  The society attracted urbanite boys and instructors more than countrified counterparts.  For a century now, the thirteen different editions of the Boy Scout handbook have traditionally placed more emphasis on controlling fire rather than starting it.  Never has skill in fire making been a requirement for scout advancement.  In 1911 the only fire related merit badge was for Firemanship, which focused upon extinguishing fires safely and avoiding panic. Today’s equivalent merit badge for Fire Safety differs slightly by including small requirements like that of igniting a camp stove prudently. 

– Where modern Scout manuals might have more images and information concerned with outdoor skills, yesteryear’s handbooks were more moralistically toned for building leadership, character and integrity.  When examining some of the older editions it would appear that people had a more defined set of ethics than they do today.  

 

 

Familiar Batteries

 

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Although at first they may appear to be mundane topics for discussion, batteries are contributing in ever increasingly important ways to the modern lifestyle.   Items from spacecraft to even some failing human hearts depend upon batteries.    Although a myriad of battery types and chemistries exist, none are ideal or are very long lasting.   In almost every category the quest for a better battery solution, is an urgent one.   Here in this post an attempt is made to illuminate the construction, advantages or limitations, recycle-ability and where applicable the proper recharging of some of the most common consumer grade batteries.

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The “dry cell” battery made its first appearance during the Paris 1900 World’s Fair.    From this evolved the zinc-carbon cells which were so ubiquitous during the 1960’s.   Such cells are not dry, but actually contain an electrolyte of moist paste.   So-called “heavy duty” (zinc-chlorine) cells began to appear which offered an improvement in performance by featuring purer chemicals and an electrolyte of zinc chloride.   In today’s marketplace zinc-carbon and zinc-chloride cells have been largely displaced by the more expensive alkaline cell.   So far, all of these cell types are progressive variations of the original Leclancé cell invented around 1866.  In some circles zinc-carbon cells are simply referred to as Leclancé cells.

Leclancé cell image modified from public domain source

The term “primary cell” denotes a battery which is intended to be thrown away and not recharged after use, while the term “secondary cell” denotes a rechargeable type.   Battery chargers for zinc-carbon and zinc-chloride batteries have been built in the past but their effectiveness was minimal and the process fairly pointless.  The components of these old style cells contain materials however which might be useful to an experimenter.   For example the cases of Leclancé type primary cells are made of useful zinc.  The carbon graphite rod at the cell’s center can be filed to a point at one end and when attached to a 12v automotive battery, can be used to expeditiously solder electrical connections in an emergency.

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Furthermore both zinc-carbon and alkaline cells contain manganese oxide (specifically manganese (IV) oxide) ; a common inorganic pigment used in dyes, paints, ceramics and in glassmaking.   As long as 19,000 years ago in Europe prehistoric cavemen were painting cave walls black and dark brown with manganese oxide and were achieving umber, sienna & burnt sienna hues by mixing or cooking in with this, varying amounts of iron oxide.    Ammonium chloride (NH4Cl) composing the electrolyte of the zinc-carbon cell is made by the reaction of hydrochloric acid and ammonia.  This chemical has a wide range of applications.   Also known as Sal ammoniac, ammonium chloride can be found in food additives, baked bread where it acted as a yeast nutrient, salty licorice candy, cattle feed and in some cough medicines where it acts as an expectorant.   Ammonium chloride acts as a nitrogen source in some fertilizers, it can be found in the glue that bonds plywood and as a thickening agent in certain hair shampoos.   Ammonium chloride can clean a soldering iron.   It is used in some soldering fluxes and once upon a time in the past it was even used (along with the help of a little copper) to produce green and blue colors in fireworks.   Zinc chloride (in Heavy Duty cells) can also be found in non electrical, corrosive soldering fluxes.  Sometimes used as a disinfectant, in antiseptic mouthwashes and dental fillings, zinc chloride of higher concentrations can also dissolve cellulose, starch and silk.  Zinc chloride is also a frequent ingredient in military smoke grenades.

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In a battery, energy density is the amount of energy stored in a given space per unit volume or mass.  Alkaline battery cells have 3-4 times the energy density and a much improved shelf life compared to a zinc-carbon cell.  Appearing on the market in the late 1960’s, these usually have an outer shell made of steel.  Although generally thought of as primary batteries and contrary to what might be stated on a label, alkaline cells can be recharged.  A small current at about 65mA, interrupted periodically will do the trick.  Commercial pulse chargers for alkaline cells are available but rare.   Alkaline cells get their name from the strong base of potassium hydroxide (caustic potash) used in the electrolyte.   Potassium hydroxide (KOH) is hygroscopic (with a high affinity for water) and is sometimes used as a desiccant.   Some shaving creams, cuticle removers and leather tanning solutions to remove hair from animal hides – employ potassium hydroxide.

The 9 volt battery is properly termed a ‘battery’ because it is composed of a bank of individual 1.5 volt cells.  The construction of the 9 volt battery has varied over the years but nowadays the most common assembly is of 6, rarely seen AAAA type cells.

Some other less common primary dry cells that won’t be discussed here include: the aluminum battery, chromic acid cell, nickel oxyhydroxide battery, silver-oxide battery, and zinc air batteries.  Again, the main difference between a primary battery and a secondary battery is the ease with which the chemical reaction within the cell can be reversed.   “A battery charger functions by passing a current through the cell in a direction opposite to that of the flow of electricity during discharge.”

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It may be useful at this point to realize that the spiral wound (Jelly-roll or Swiss-roll) construction of some of the next battery cells to be mentioned and the construction of some capacitors can appear to be similar.  Over time in spiral wound batteries and capacitors alike, crystalline structure in the plate material or electrolyte eventually changes and causes complications.   Also the separators that isolate plates can deteriorate with age, eventually allowing opposing plates to make contact and short out.  When old devices like radios, stereos and TV’s stop working it is often discovered that bad capacitors caused the problem.   Simpler than a battery cell, a capacitor doesn’t produce electrons – it only stores them.  A capacitor can dump its entire charge in a split second whereas a battery cell discharges much more slowly.

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Nickel–cadmium batteries (NiCd or NiCad) got their name from the chemical symbols of their electrodes.   The first NiCD battery was a wet cell created in Sweden around 1899.   Beneficial attributes of this type of rechargeable battery include its tolerance to being deeply discharged for long periods, the fact that it can withstand very high discharge rates with virtually no loss of capacity, its lower self-discharge rate, and its performance in cold weather.  Outdoor solar patio lamps are one application where NiCds work admirably.   Negative attributes of the NiCd type would include a phenomenon known as voltage depression (voltage depletion, “lazy battery” or “memory” effect).   Voltage depression in this case is attributable to increased internal resistance caused by metallic crystal growth in the cadmium.   Improper or unsophisticated recharging of NiCads is probably the main reason for the continuing decline of their popularity.  The surface of the cadmium plate in a good NiCD cell has a small crystalline structure.  When these crystals begin to grow then the surface area is reduced so voltage depression and loss of capacity result.  The crystals can grow large enough and sharp enough to penetrate the separator between electrodes.

* It is sometimes possible to temporarily reclaim “spent” NiCD cells or battery packs with a trick.  By zapping NiCd cells or battery packs with a strong DC current like that from a welder or automotive battery charger (where positive to positive and negative to negative terminals meet) the size and sharpness of the crystalline dendrites within the cadmium hydroxide electrode can be reduced and performance partially restored.   Even battery packs that seem to have been dead for several years can be recovered this way.  If not used constantly however these seem to return to their original dormant state much sooner than they should.  Nickel based cells have venting mechanisms to allow gasses to escape in the event of heat from overcharging.  Therefore the electrolyte might dry up.  As with other “dry cells” the electrolyte can migrate away from the terminals over time also.

There is not much that can be reclaimed from either a NiCd or NiMH cell.   Cadmium hydroxide is more basic than zinc hydroxide.   Cadmium (Cd / atomic # 48) is a rare, soft, ductile and toxic transition metal that is found in trace amounts in most zinc ores and is often collected as a byproduct of zinc production.  Sometimes replacing zinc for corrosion resistant coatings, cadmium electroplating of steel is common with aircraft parts.  Cadmium can be found in nuclear reactors where it controls neutrons in nuclear fission.   Red, orange and yellow paint and plastic pigments are often made with cadmium.

NiMH cells (Nickel-Metal Hydride) are similar to NiCd cells, having replaced the negative cadmium electrode with one of a hydrogen absorbing alloy.   Superior in some ways but not in others to NiCads, NiMH cells only arrived in the marketplace in 1989.   Having 2-3 times the capacity of a NiCd cell they are useful in high drain applications like the demands from digital cameras as an example.   NiMH cells however have a very high self-discharge rate (perhaps 30% a month).  That means that they lose their charge just by doing nothing.   NiMH cells exhibit much less apparent voltage depression or recharge “memory” than NiCd types but it can still occur.  Unlike NiCd cells, NiMH cells should not be deeply discharged (except upon occasion before recharging) and they should be kept “toped up” or recharged frequently.

 * The amount of energy expended by a typical “AA” alkaline battery is about 5,000 C (Coulombs -> 1C = about 6,241,000,000,000,000,000 electrons).  Rechargeable “AA’s” and some alkalines display the relative capacitance of a cell with a “mAh” (Milliamp hour) rating.  One mAh = 3.6 C and 1,000 mAh’s = 1 Amp hour = 3,600 C.  Often compared to the gas tank of a car, the voltage represents how much gas is being used while the mAh represents the size of the gas tank.  A car with a bigger gas tank will go farther but the bigger gas tank will also take longer to refill.    

*  The mAh rating stamped on an “AA” battery can be misleading if comparing different types of batteries.  New alkaline “AA’s” might have a 2,500 mAh rating, while rechargeable  NiCd’s or NiMH’s might only be rated at 1,200, 1,900, etc.  In high-drain applications (like digital cameras) however these rechargeable cells will far outlast the alkaline types even before being in need of a recharge.  Alkaline batteries are not designed for high discharge demands, and only deliver full capacity if the power is used slowly.    

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* Some of the first “button” type battery cells were mercury or mercuric oxide batteries.  Used in hearing aids, watches, calculators and other small portable electronic devices mercury cells were popular and common between 1942 and the early 1990’s.  In the 1990’s the European Union and the United States began to legislate this type of chemistry out of existence.  Mercury cells had a 1.35 nominal voltage and high capacity, achieved from using an alkali electrolyte with zinc and mercuric oxide electrodes.

Cells in the Lithium battery family use lithium metal or lithium compounds in the anode but vary widely in choice of cathode and electrolyte.  Lithium cells offer higher voltage and larger energy density than most other battery types but they are also far more expensive.    Depending on its chemistry a lithium cell can provide 3.3 – 3.7v of nominal cell voltage (compared to: 1.5v for zinc carbon, zinc chloride and alkaline cells, or 1.2v for NiCd and NiMH cells).

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Lithium Prismatic cells of monopolar or stacked configuration are similar to the voltaic pile in concept – with the positive and negative plates are sandwiched together in layers with separators between them.   A new way to construct multiple electrode cells is to arrange them in what is called a “bipolar configuration”.   This looks like a stacked sandwich or prismatic configuration but here the negative plate of one cell becomes the positive plate of the next cell.   Almost a play upon words is the term “bipolar” because of the historic use of this unusual metal in treating manic depression (more commonly referred to today as “bipolar disorder”).   More on this bipolar topic momentarily.

Because they are pressurized and may use a flammable electrolyte “Lithium-ion” batteries can be dangerous.   A standard lithium cell is not rechargeable but a lithium-ion cell is.  While lithium primary cells have electrodes (generally anodes) of metallic lithium, rechargeable lithium-ion battery (LIB or Li-ion battery) cells use electrodes composed of various materials impregnated with lithium ions.   [Some examples are: lithium iron phosphate (LFP), lithium cobalt oxide (LiCoO2), lithium nickel manganese cobalt oxide (NMC)and lithium manganese oxide (LMO)].   Some of the newest battery designs being contemplated by researchers are impregnating carbon nanotube cathodes with lithium on a nanoscopic scale (particles usually measuring between 1 and 100 nanometers).  In the near future we may witness the commercialization of the so-called “nanobattery”.

The capacity of Li-ion type rechargeable batteries will diminish substantially after a few years.   Li-ion cells don’t have a “memory” and don’t get confused by shallow discharges.   It is not wise to strain such a battery by frequently discharging it completely, nor is it beneficial to keep it fully charged all the time.   Quick discharges also place strain on this battery type.  Over time a regularly used Li-ion battery will suffer less capacity loss than one that is used infrequently.   These cells don’t like extreme cold but they hate hot temperatures.

Popular lithium-ion polymer batteries (LiPo, LIP) should connote cells built with a non liquid polymer electrolyte that does not leak.   Confusing the issue however, manufacturers soon expanded this meaning to include lithium cells with pouch type flexible polymer casings.

* Lithium is a very curious material.  It does not occur naturally in a pure state because it is a highly reactive alkali metal with one of the highest reduction potentials of any element.  With an atomic number of only 3, refined lithium metal would be so soft in could be cut with a knife and so light that it would float on water.  A comparatively rare element and strategically important material, it is hard to acquire and therefore costly.   The price of the metal has sky-rocked since WWII.  During that war lithium was mainly used as Hi-temp grease for aircraft engines.  Soon later it was used to stage man’s 1st nuclear fusion reaction (1952 / lithium transmutation to tritium).  In 1954 when mixed with hydrogen (as lithium deuteride) it composed the fuel of the Bikini Atoll (Marshal Islands / Castle Bravo) thermonuclear “H” bomb.  This particular test surprised its designers by being a far more powerful blast than expected (@ 15MT the greatest yield of any U.S. nuclear test) and also created international repercussions concerning atmospheric thermonuclear testing.  Low concentration but stable lithium hydroxide was stockpiled for many years due to its strategic value in the manufacture of hydrogen bombs.  In nuclear power plants or ship/submarine reactors lithium might be employed as a coolant by moderating boric acid in the absorption of neutrons.   In some underwater torpedoes a block of lithium might be sprayed with sulfur hexafluoride to produce the steam which cranks the propeller.  Lithium is used in heat-resistant glass and the manufacture of telescope lenses because lithium fluoride crystals have a very low refractive index.  Chosen for their resonance, lithium niobate crystals are used in mobile phones.  Lithium is used as an oxidant in red flares & red fireworks, as a flux for welding and soldering and as a fusing flux for enamels and ceramic glazes because it lowers their melting points. 

Sodium affects excitation or mania in the human brain so doctors and psychiatrist might often issue lithium as a mood stabilizer.  For treatment of bipolar disorder / manic depressive disorder, lithium affects the flow of sodium through nerve and muscle cells in the body.   The terms for this disorder denote uncontrolled mood swings from up to down or high to low and back.   Lithium treats the aggressive, hyperactive and manic symptoms of the disorder.   In humans amphetamines produce effects similar to the symptoms of mania and herein lay another interesting quality of lithium.   Apparently lithium battery cells (a cheap source of the metal) are frequently used as a reducing agent in the illicit manufacture of methamphetamine.  One recipe called the “Nazi method” requires anhydrous ammonia, ether, lithium and pseudoephedrine.  A more complicated recipe also uses lithium but substitutes anhydrous ammonia with ammonium nitrate, lye, salt and a caustic drain opener composed of sulfuric acid and a cationic acid inhibitor.  Double methylated phenylethylamine (Meth) and its precursor amphetamine are both built upon the plant derived alkaloids ephedrine and pseudoephedrine.   Ephedrine and pseudoephedrine (from the Ephedra distachya plant) are active ingredients found in several brands of effective antihistamine.

The largest producers of lithium are Chile and Argentina.  Large deposits of lithium have been discovered on the Bolivian side of the Andes and there is a lot of the metal dissolved in the oceans.  Acquired primarily from brine lakes, clays and salt pans where it is refined electrolytically, production of the metal is slow.  There is no standard spot price for the metal in a futures market or stock exchange.  China has become the world’s largest producer and consumer of lithium ion batteries.   Presently ever-growing in utility and popularity and expecting huge requirements of this metal in future electrical automobiles, market analysts predict that production of lithium will soon fall short of fulfilling its demand.

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The construction of lead-acid automobile batteries has changed very little in the last 50-60 years.   A standard car battery has a conventional voltage of 12.6 volts achieved with only 6 cells, because the nominal voltage of each cell is 2.1 volts.   Typically in each cell alternating plates of different polarity {+ containing lead dioxide (PbO2) and (-) of plain lead (Pb)} are separated by nonconductive paper or synthetic dividers and surrounded by an electrolyte of about 35% sulfuric acid (H2SO4) and 65% water.  The electrolyte of a healthy cell should have a specific gravity of 1.265 @ 80°F.

*   During the discharge cycle of a lead-acid battery; the negative plates (lead) combine with the SO4 (of the sulfuric acid- H2SO4) to produce lead sulfate (PbSO4) and the electrolyte’s specific gravity goes down.   The electrolyte becomes weaker and the potential between ± plates diminishes.   Conversely, during the charge cycle electricity is passed through the plates forcing SO4 back into the electrolyte.   The lead sulfate is broken up as lead oxide and plain lead are re-deposited upon their respective plates.   The specific gravity and voltage (potential between plates) are re-elevated to the proper levels.

Industry nomenclature- lead acid batteries

Aside from common automotive batteries, buyers also have access to “maintenance free” batteries, “deep cycle” batteries, “hybrid” or “marine” batteries, “gelled” deep cycle batteries and “AGM”(Absorbed Glass Mat) batteries.   The chemistry of these differing lead-acid batteries remains the same but the quality or quantity of the components change.  “Maintenance free” batteries are usually just heavy duty versions of the same basic design.   Generally the construction is better, components are thicker and the materials are more durable.   Commonly the plate grids contain cadmium, strontium or calcium to help reduce water loss by reducing gas.   Such batteries are often closed systems (can’t add water or check specific gravity) and they are often referred to as “lead-calcium” batteries.

Automotive batteries are optimized to start car engines.  The hardest work they are expected to do is to start a cold engine on a cold day.  Hence they are constructed internally with many thin plates within each cell, to maximize surface area and therefore current output.  An automotive battery is designed to produce a large current for a short time.  Unless abused, a car battery is seldom drained to less than 20% of its total capacity.  Allowing this type of battery to drain beyond that point (or allowing it to self-discharge by not using it for long periods) can be very detrimental to the battery’s longevity.   By contrast “deep cycle” batteries as used in golf carts, electric fork-lifts and for boat trolling motors are optimized to provide a steady amount of current for a protracted period of time.  These can be deeply discharged (80% of capacity –although doing so strains the battery), repeatedly whereas an automotive battery cannot be.   Deep cycle batteries have fewer plates but thicker ones within each galvanic cell.  The plates have higher density plate material.  Less electrolyte and better separators are also used.  Alloys used for the deep cycle cell plates may incorporate more antimony than car batteries do.

* Lead acid batteries generally have two common ratings stamped upon them; CCA & RC.   Cold Cranking Amps (CCA) is the number of amps a battery can produce –for 30 seconds @ freezing temperature (32°F or 0°C).    Reserve Capacity (RC) is the number of minutes that a battery can deliver 25 amps at or above a 10.5 volt threshold.

Generally, a deep cycle battery will possess only one half to three quarters the cold cranking amps but twice to three times the reserve capacity that an automobile battery will contain.  A deep cycle battery can endure several hundred total (complete) discharge/recharge cycles whereas a car battery is simply not designed to be totally discharged.  This reserve capacity and discharge tolerance makes deep cycle batteries preferable to automotive types for the purpose of off-grid electrical storage purposes.  Any lead acid battery however will last longer if it is not allowed to discharge to a great degree.  A battery discharged to 50% every day will last about twice as long as one cycled to 80% of capacity daily.  For less strain and increased longevity, deep cycle batteries should probably be drained no more than 10% on a daily basis.

Hybrid” batteries or “Marine” batteries may be labeled deep cycle, but are something of an undesirable compromise.  “Gelled” deep cycle batteries offer a safer, less hazardous electrolyte in gel form but at a heftily increased price.  AGM (Absorbed Glass Mat) batteries incorporate a Boron-Silicate glass mat between plates.   Also called “starved electrolyte” batteries, the mats are partially soaked in acid.  These are less hazardous because they won’t spill or leak acid if damaged.  These sealed batteries also recombine oxygen and hydrogen back into water during charging.  The lifecycle of an AGM deep cycle battery typically ranges between 4 to 7 years.  Deep cycle Gelled and AGM type batteries can get pretty big and might cost well over $1,000 each when new.

All lead-acid automotive and deep cycle type batteries will eventually age or fail, but for a wide variety of reasons.  A normal automotive battery might age because lead dioxide flakes off the positive plate due to natural contraction and expansion during everyday discharge and charge cycles.  Shorts between plates, buckling of plates, loss of water, negative grid shrinkage, positive grid growth and positive grid metal corrosion can cause a battery to fail.  Battery aging can be accelerated by fast charging, overcharging, deep discharging, high heat and excessive vibration.  Acid stratification is a situation where weak acid is at the top and concentrated acid at the bottom of an automotive battery, and is a condition caused perhaps by a power hungry car that is not driven enough to fully charge its battery.  Sulfation is also caused by undercharging or by allowing a lead-acid battery to self discharge by sitting for a long period in an undercharged condition.   In a sulfated battery hard lead sulfate crystals will fill the pours and coat the plates.  In a few instances it may be possible to rectify sulfation in a battery but beware of false claims and salesmen selling snake oil.

* It is interesting to note that a lead-acid battery does not require sulfuric acid as an electrolyte, to work.   Alum (hydrated potassium aluminium sulfate) solutions work and alkali or base solutions may work as well.  An evident superiority of sulfuric acid is that it works as antifreeze by causing a significant freezing-point depression of water.   Alum solutions tend to crystallize as well as freeze.

Methanol fuel cell / NASA image

Methanol fuel cell / NASA image

Fuel cells

Fuel cells are similar to batteries in that they convert chemical energy into electricity.  Like battery cells, fuel cells have anodes, cathodes and electrolytes.  The main difference between the two is that the chemicals are self contained within a battery’s cell(s) but must be imported or fed to a fuel cell.  A continual supply of fuel and of oxygen or another oxidizing agent must be fed or input to the fuel cell to perpetuate its chemical reaction and electrical output.   Methanol, natural gas or hydrogen perhaps from these are the most commonly used fuel cell fuels.

Although “fuel cell technology” may seem like new buzzwords in the automotive industry an Allis-Chambers tractor was driving around under fuel cell power more than half a century ago.   A Welshman invented the first fuel cell in 1839 and below is one of his sketches.

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Of the several types of fuel cells designed thus far the electrolyte (whether it be liquid or solid) chosen determines the composition of the anode, cathode and usually a catalyst as well.   Alkali fuel cells use an electrolyte of potassium hydroxide, operate around 350° F and require an expensive platinum catalyst to improve the ion exchange.   A  Proton Exchange Membrane fuel cell uses a permeable sheet of polymer as its electrolyte, works around 175° F and also requires a platinum catalyst.   Platinum catalysts are also required for Phosphoric Acid fuel cells, which use corrosive phosphoric acid as the electrolyte and work at about 350° F.   High temperature salts or carbonates of sodium or magnesium are generally the electrolyte of choice in Molten Carbonate fuel cells.  These fuel cells work at a hot 1,200° F perhaps and employ a non-precious metal like nickel as the catalyst at both electrodes.   Hotter yet, Solid Oxide fuel cells require an operating temperature of about 1,800° F before the chemical reactions begin to work.  The electrolyte in one of these cells is frequently a hard ceramic compound of zirconium oxide and the catalytic activity is enhanced by the complicated composition of its electrodes.

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Homemade Batteries

In a previous post Luigi Galvani, Alessandro Volta, the voltaic pile and Benjamin Franklin’s coinage of the term “battery” were discussed.   The image above shows several ways to construct simplistic batteries.  Each of these examples exploit dissimilar metals and an electrolyte that can be either acid or alkali based.

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In the image above a potential and usable current should be created once an electrolyte is poured into the can, except for one problem.  Beer and soda cans are spayed with a plastic polymer coating to prevent interaction of the beverage with the metal, and this coating would interfere with ion exchange.  In a battery cell the current carrying capacity (or power) is governed by the area of the electrodes, the capacity is governed by the weight of the active chemicals and the cell voltage is controlled by the cell chemistry.  While a strong electrolyte might produce more voltage it would also eat through the very thin wall of the aluminum can sooner.

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The notion intended by the image above is that a PVC pipe holds an electrolyte (preferably a mild mixture of bleach and water) and electrodes of copper pipe and tin solder are used.  Obviously the anode and cathode must not make contact but the closer they are suspended together- the better the ion exchange will be.   House wiring (just called “Romex” by some American electricians) comes in both copper and aluminum versions and could also be applied in this fashion.

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To prevent sacrificial damage of the electrodes when this type of primary is not being used, it would be beneficial to be able to remove the electrolyte.  This image above suggests a way to connect PVC pipe together so that electrolyte could be added or removed when necessary.   Eight cells would produce 12v if their nominal voltage was 1.5 volts each.

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The antique Daniell cell (above) probably could have gone without mention here except that some artistic types might find it interesting.  Looking to eliminate hydrogen bubbles, Daniell (1836) came up with a battery cell that used two electrolytes rather than one.   Originally, solutions of copper sulfate (deep blue in color) and of zinc sulfate (or sulfuric acid) were separated by a porous barrier of unglazed ceramic (or plaster of Paris, later used by Bird).  Operation of a single cell (2 half cells) worked fine until the porous barrier became clogged up with deposited copper.   Later a ceramic pot inserted inside a copper jar separated the two solutions.  Because of the flow of current the ceramic eventually became coated with copper.  Even later variations of the Daniell cell included the Bird’s cell and the gravity or crow’s foot cell.  In the gravity cell the difference in specific gravity of the two solutions is all that is necessary to keep them separated.  The containers of such cells should not be jostled.  Gravity cells were the favored source of power for telegraph stations especially in remote areas, for about 90 years.  Their zinc electrode resembled a crow’s foot, the batteries were easily maintained by replacing simple components – as needed.   Modern incarnations of the Daniell cell incorporate a “salt bridge” (either a glass tube filled with a fairly inert jellified solution of potassium or sodium chloride, or filter paper soaked in the same two chlorides).  When breaching two separate containers, the salt bridge completes the circuit – allowing only ions to flow back to the anode.

Pomace wine

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Making wine from fruit is very easy, usually much easier than making alcohol from grain.  In a previous post about yeast  it is proposed that early man discovered by almost unavoidable circumstance how to make this alcoholic beverage.  Although the basic process of winemaking is simple, making a consistent product from batch to batch or from year to year is more difficult and requires some science.  The physiological ripeness of grapes or other fruit, the effect of differing yeast strains and the development of tannins as wine ages can become complex subjects indeed.  This post attempts to brush by the more subtle aspects of winemaking, but still show the uninitiated novice that making a good wine can be a simple and rewarding task.  What will be referred to here as a “pomace wine” process seems to work well for white wine grapes and other fruit like peaches, plumbs and apricots.

“Must” is freshly pressed fruit juice which contains particles of skins, pulp, seeds and stems.  These solids in must are referred to as ‘pomace’.  The length of time that the winemaker might allow pomace to remain combined in the must can have a large influence in the final character of a wine.   The pigment and tannin content of a wine will be increased if the pomace is allowed to remain throughout primary fermentation.

This alternative pomace process differs from the more common practice of just squeezing and separating the juice from the pulp before beginning fermentation.   While grapes are used in this example the method probably even more applicable to wines made from most any other type of fruit.  The advantages of this pomace wine method might become self evident in terms of labor efficiency, by more desirable color and flavor in the final product and by the conversion of more sugars into alcohol.   After fermentation the wine is normally separated from the pomace by “racking” or siphoning only the clear wine from one container to another.   The leftover pomace will be rich in ethanol.  Water might be added to this residual pomace to make a second batch of wine or these wet solids might be distilled to create a “poor man’s pomace brandy” like Grappa.  If the distillation is added back to the clarified wine then a “fortified wine” (like Sherry, Port or Madeira) is created.

Grapes are easy

Yeasts thrive in a slightly acidic environment.  For wine the ideal acidity is about 0.6% which is roughly equivalent to pH 3.5.   Grapes generally come with close to ideal acidity for purposes of winemaking.  There are thousands of varieties of grapes and most will range between pH 2.80 to pH 3.84.   Fruits in general tend to be more acidic than vegetables.  Less acidic fruits like bananas and coconuts however would need to be amended with a little tartaric or citric acid prior to fermentation.  Acidity also comes into play later during the clarification of a wine.  Cloudiness in a wine is the result of suspended, electrically charged proteins & polyphenols.   To clear haziness in a wine, periodic racking, filtration and ‘fining’ or ‘clarifying agents’ can be employed.   This potentially complicated topic will be approached a little later.

Aside from having a low pH, grapes have a high monosaccharide sugar concentration.  Grapes have an abundance of easily accessible glucose & fructose which allow the ‘sugar loving yeast’ Saccharomyces cerevisiae to quickly flourish and perform its magic.  By contrast a grain wort has complex sugars or starches which require a “cracking” into monosaccharide form, before production of ethanol can commence.

1 Wash

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In the above photograph the grape clusters are dunked in a mild Clorox (bleach / calcium hypochlorite) bath, next in a disinfecting sodium bisulfite solution and finally a rinse of pure water.  This process rids the grape clusters from most insects, arachnids, bacteria and wild yeast.   Finally the grapes were separated from the stems.

2 Process

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Next the grapes were juiced in a food processor.   Some sources will discourage the thought of processing grapes in a blender, for fear of releasing undesirable tannins from crushed stems and seeds.  In this case however the stems were tediously removed beforehand and there is actually little probability of cracking individual seeds when the blending is done briefly and cautiously – just enough to liquefy the pulp.  Carefully controlled pressure would need to be applied in a commercial wine presses also – to avoid crushing the seeds.

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Some winemakers might pour the must into a bag of cheesecloth to facilitate the easy removal of the pomace later.  Here though, the juiced pulp was simply poured into a sterilized fermentation bucket.  After the fermentation bucket was almost full then ¼ teaspoon of sulfur dioxide was mixed into the pulp and the lidded and rag covered fermentation carboy left to sit for 24 hours.  This kills remaining bacteria and wild yeast, some of which reside naturally inside the fruit.  It is important not to completely fill the fermentation bucket.   Leave an airspace of 2 or 3 inches at the top to reduce the possibility of an overflow during fermentation.   Also fermentation buckets like this have 6 U.S. gallons capacity; the excess volume is usually needed to fill a 5 gal glass carboy after a racking or transfer that leaves unclear sediments behind.

3 Oxygenate 

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After the 24 hour waiting period the sulfur dioxide will have dissipated, being consumed by killing bacteria, trapping oxygen and reacting with aldehydes.   In the picture above the must has separated into sugar rich juice at the bottom and lighter pomace at the top.

4 Inoculation

Almost any type of yeast can be used but the choice will dictate the flavor profile of the wine.   Here a Canadian yeast known as ‘Lalvin  71B-1122’ was used although there are several other fine brands of commercial wine yeast to choose from.  While a Champagne yeast would produce more alcohol, this strain was picked because of its lower alcohol tolerance (about 14%).  By not consuming all the sugar from the grapes this yeast is expected to create a less dry and softer wine and to preserve or enhance the fruit flavor and add fruity esters.

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Normally one could just sprinkle the yeast package over the must and stir it in, where with luck wine will be produced in about a week.  In this case however a yeast starter was created and used.   Creating a so-called ‘yeast starter’ is simply a means of ‘proving the yeast’ and of insuring a vigorous fermentation.   A couple of cups of juice were scooped out and the yeast added to that.  In a glass quart jar covered with a paper towel to allow oxygen to pass but protect against the introduction of airborne bacteria and wild yeast, with sugars to feed on the number of yeast in the starter can be expected to double every 3 hours.  With the yeast, 3 tsp. nutrient and 2.5 tsp. pectic enzyme were added to the starter solution at the same time in this instance.

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* Pectic enzyme or pectinase breaks down the complex and stubborn polysaccharides (long chained sugars) found in pulp and skins. Pectic enzymes can also improve fining and filtering operations of high-pectin wines.

* Pectin is the jelly-like matrix which helps cement plant cells together.  It is a structural polysaccharide contained in the primary cell walls of plants.  Fruit ripens and becomes softer as the enzymes pectinase and pectinesterase break pectin down.  Pectin acts as a soluble dietary fiber which traps carbohydrates and binds to cholesterol in the gastrointestinal tract. Pectin separated and concentrated from citrus fruit is used as a gelling agent in jams and jellies.

* Yeast nutrient provides the vitamins, amino acids, nitrogen, potassium and phosphorus that yeast cells need to grow well.   Contents of packages labeled “Yeast Nutrient” may include: dead yeast, folic acid, niacin, diammonium phosphate, calcium pantothenate, magnesium sulphate and thiamine hydrochloride.   Homemade nutrient might be made from ammonium or potassium sulphate and ammonium or potassium phosphate plus a few vitamin B1 pills.   Plain un-sulfured molasses is full of vitamins and minerals.  In laboratories a drop of molasses water is commonly added to cultures in Petri- dishes; to stimulate yeast growth and reproduction.

While sodium bisulfite powder was used both as a sterilizing agent and as source of sulfur dioxide for wine in this instance,  Campden tablets are perhaps more popular.  Potassium or sodium metabisulfite Campden tablets are also used as an anti-oxidizing agent or to remove chlorine from water.  What Canpden tablets can and can’t do

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By no means is it necessary for a winemaking novice to purchase or use a hydrometer.   The use of one though offers the brewer a little more understanding and control over the process of fermentation.   Hydrometers measure the specific gravity of liquids and different versions can be found to measure the amount of cream in milk, sugar in water, alcohol in liquor, water in urine, antifreeze in car coolant or sulfuric acid in a car battery.  Simply put for winemaking purposes here:  water containing sugar is denser than pure water and pure water is denser than ethanol. In the picture above: pure water in the beaker should read 1.000 but the fresh grape juice in the image reads a denser specific gravity of about 1.070.   This reading indicates a potential alcohol by volume (ABV) between 9 and 10% once the sugars are consumed by fermentation.  As fermentation commences the hydrometer will appear to sink in each sample, eventually reading less than the density of pure water.

5 Fermentation

Yeast cells reproduce in an aerobic (with oxygen) environment but create ethanol in an anaerobic (without oxygen) environment.   In this instance the fermentation bucket was lidded but allowed to breathe for another 24 hours before an S-shaped bubble airlock was fitted to the bung-hole.   Within 5-7 days about 70% or ¾ of the fermentation should be accomplished.   At this point (or when the specific gravity reads between 0.990 and 0.998) the young wine should be transferred to another container, leaving the pomace and sediments behind.   Either fresh water or additional fruit juice (if extra was acquired and refrigerated) should probably be added to the secondary container fill it.  This step is intended to reduce oxidization by limiting the amount of oxygen in contact with the wine.   Adding water to wine weakens it however while adding new juice might require the addition of more sulfides (which would stun the yeast).  The wine should be allowed to rest in the secondary for another 4 to 6 weeks or until it becomes clear.  At this point the wine can be bottled.

Advanced topics

Sulfides are added to wine at the time of bottling to keep it from spoiling or turning to vinegar later.   You don’t want to add too much sulfide to your wine however because it has an obvious smell and taste.  Some people have allergic reactions to sulfides but in general, health concerns regarding sulfide levels in wine are undecided.  The following link discusses how to accurately judge the proper sulfide level.  “ Should I add Campden tablets each time I rack my wine and how do I measure the level of sulfite in my wine?

This link can be ignored by the winemaking beginner but it is a good source of information.  The root url (winemaking.jackkeller.net) leads to a fairly through homepage dedicated to winemaking.   Winemaking Additives and Cleansers

White wines will generally clarify sooner than red wines.  Racking is the preferred method for clarifying wine but when haziness in the wine persist ‘fining’ or ‘clarifying agents’ can be employed.   Sparkalloid, Isinglas, egg albumen and gelatin are examples of positively charged finings whereas Bentonite and Kieselsol are negatively charged.   This link  provides more information about fining agents.

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In conclusion, making wine with the pomace rather than without it is an alternative method which can offer several advantages.   Firstly this method does not require a grape press or an antique food mill or grinder.  This process also offers options for modifying a wine’s flavor and color profile which would not be available by the press method.   The pomace once separated from the wine can be re-hydrated to make a second wine or the intrepid individual might choose to produce a fortified wine or pomace brandy by utilizing these normally discarded solids.

 

 

Antennas (simple radio #2)

* Note to self:  The time for a new post is long overdue but it is not as though I haven’t had other distractions to keep me occupied.  Last week for example I had to chase the same bear out of camp three separate times during the night.  The next morning it was determined that the bear had confiscated a roll of sausage, a stick of butter, a box of cookies and a bag of marshmallows.

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Generally, any antenna that is used to receive RF (Radio Frequency modulation) is capable of adequately transmitting that same RF.   Sprouting from the Italian word for the longest or central tent pole supporting a tent, “antenna” entered radio vernacular sometime after 1895 when Marconi (camping in the Alps) supported his radio’s aerial from the pole.   Aerial and antenna are usually synonymous and both are simply transducers or implements which convert one type of energy into another.   The word “aerial” however is sometimes used to refer to only a rigid vertical transducer.

* Antennae is a seldom used plural form of the noun – antenna, and might most frequently be encountered when discussing bugs.  Depending upon the type of insect, antennae might be used to feel, hear, smell, or even to detect light.  Apparently male mosquitoes employ their antennae to hear female mosquitoes from as far as ¼ mile (400m) away.

Radio antennas are thought of as being directional or omni-directional.   A directional antenna will prefer to radiate in, or receive from one direction more than it will in any other.   A vertical rod or isotropic radio tower supposedly radiates in all directions equally.  No aerial is perfectly isotropic (omni-directional) however.   In the case of a vertical tower there is a blind cone or null lobe straight up and another straight down where radiation is not sent or where reception is absent.   In the same fashion, there is no antenna that is perfectly directional.  A pictorial depiction of a directional antenna’s radiation pattern usually shows particular zones as being elongated lobes.  There are main lobes, back lobes, side lobes and null lobes of radiation pattern.

  Gain is a concept unique to directional antennas and is a measure of efficiency.   Gain is the ratio of a directional antenna’s intensity relative to that of a hypothetically ideal isotropic antenna.  A low-gain antenna sends or receives signals partially from several directions while a high-gain antenna is much more focused.   Both types have their advantages.   A high-gain antenna may need to be carefully aimed or pointed towards its target, to work.  That achieved, a high-gain antenna has a longer range than a low-gain type.   It’s a “conservation of energy”; less energy is wasted by radiating in useless directions.   Modern household satellite dishes for TV reception are examples of high-gain antennas.   Antennas on cell phones and Wi-Fi equipped computers however are low-gain types, which enables them to receive signals from many directions.

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The parabolic shaped antennas used for satellite TV and radars, are usually associated with microwave frequencies.   The first parabolic antennas were constructed however, over 120 years ago when Heinrich Hertz used them to prove the existence of electromagnetic waves.   The dish or parabolic shaped element can be made of mesh, wire screen, sheet metal or mirror.   The dish is only a passive device; a reflector that collects signals and bounces them towards the active (cable connected) feed.   Monstrously huge parabolic antennas are used for radio telescopes.   Radio telescopes can be used to determine the composition of molecular clouds in space because when excited, individual molecules rotate at discreet speeds and emit radio energy as they do so.   Carbon monoxide likes to emit at 230 GHz for example.   These telescopes can be used to study all sorts of things:  black holes, radio-emitting stars, radio galaxies, quasars, pulsars, gamma ray burst, super novas and so on.   They can be used to track satellites, do atmospheric studies or to receive radio communications from distant traveling spacecraft like Voyager 2.

*  The VLA (Very Large Array) radio astronomy observatory is located in a remote area of N.M., just east of Pie Town, N.M.  The array is made of 27 independent parabolic dishes that stand about 10 stories high (82’or 25m) and are visible from space as little white dots.   Each independent dish weighs 209 metric tons (2,205 lbs x 209) and is mounted on a robust rail system (doubled – two parallel sets of standard gauge tracks) so that it can be moved.  The rails are configured in a “Y” shape.  To focus on an object or area in space the 27 dishes expand from a minimum of 600m at center to a maximum baseline radius of 22.3 miles.  These antennas can listen to a large chunk of the radio spectrum (from 74 MHz to 50 GHz / wavelengths 400 cm to 0.7 cm).  Computers are used to correlate the data from each dish into a single map; the VLA observatory itself is called an “interferometer”.  Occasionally the VLA is brought online to link with other radio telescopes around the country to form an even larger (5,351 miles long) baseline called the VLBA (Very Long Baseline Array).  These other antennas are located in Brewster, WA, Kitt Peak, AZ, Los Alamos, N.M, Owens Valley, CA, Fort Davis, TX, North Liberty, IO, Hancock, N.H, Mauna Kea, HI, and St. Croix, U.S. Virgin Islands.  On occasions when radio telescopes in Arecibo, Puerto Rico, Green Bank VA, and Effelsberg, Germany join in the whole affair is called the High-Sensitivity Array.  

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Phased array radar antennas like the flat panel above actually house many small evenly spaced aerials.  The phase of the signal to each individual aerial is logically controlled, resulting in a collective beam from all the little aerials that can be amplified and focused in a specific direction almost instantly.   Quicker and more versatile than mechanically rotating antennas because they require no movement, phased arrays are also more reliable and require little maintenance.   Limited phased array radars have been around for 60 years but recent improvements and affordability in electronics has made them more commonplace.   Most new military radars being built today are phase array systems.   

* RADAR is an acronym coined during WWII by the U.S. Navy, from “Radio Detection And Ranging”.  Before that however, the British were calling the same thing RDF (Range and Direction Finding).  The most common bands used for radar are microwave bands (at the upper end of the radio spectrum between 1 GHZ and 100 GHz – the L, F, C, X, Ku, K  and Ka bands).  Radars used for very long-range surveillance however might use longer VHF frequencies starting at 50 MHz or UHF frequencies between 300 and 1,000 MHz (1 GHz).  

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Omitting the simple aerial, some commonly encountered antenna shapes are shown above.  The most basic antenna type perhaps is a “quarter wave vertical”   (where the length of the aerial is ¼ of the wavelength targeted).   The simplest and most commonly encountered antenna however is probably the “dipole” antenna.   A dipole antenna is essentially just two elevated wires, pointing in opposite directions.   A dipole is fairly omni-directional unless its axis is parallel to the target emission.  A monopole antenna is formed when one side or one half of a dipole is replaced with a ground pane that is perpendicular or at a right angle to the remaining half.   A whip antenna correctly installed on a car for example, uses reflected radiation from the automobile’s body (the ground plane) to mimic a dipole.  In this instance the monopole will have a greater directive gain and a lower input resistance.

Grounding provides a reference point from which changes in waveform can be detected.  A radio tower that is constructed to transmit at AM frequencies for example must be grounded or be compensated for lack of ground, and its height or length of element is determined by the wavelength.  Certain ground soils allow good grounding to earth but others do not.  In the absence of a good ground an antenna can simulate a ground by adding drooping radials (additional elements hanging at 45°).  A typical Marconi antenna is a perpendicular ¼ wave aerial with a proper ground (perhaps the soil is moist, marshy, full of iron ore or otherwise conductive).  In this case the ground acts to provide more signal, adding the missing quarter to mimic a full half wavelength antenna.   Often two or more quarter wave antenna towers will be seen in the same vicinity.  Usually a group of similar towers like this is creating a directional array that transmits greater power in a certain direction.  Since AM broadcast (US.) wavelengths range between 1,826 ft. and 909 ft. in length it would be prohibitively expensive to erect a desirable full length or even half length vertical transmitting tower to hold up the element.  For economic reasons some large transmitting antennas therefore are laid out and polarized in the horizontal plane. 

The folded dipole is a variation of the simple dipole.  Folded dipoles are about the same overall length as a standard dipole but provide greater bandwidth, have higher impedance and can often provide a stronger signal.

  Loop antennas are generally used to conserve space.  The old TV set top “rabbit ears” often incorporated a loop in addition to the two telescoping, adjustable dipole elements.  Loops respond to the magnetic field of a radio wave, not the electrical.  A loop induces very small currents on each side of the loop and the difference between the two must be amplified usually, before any useful signal is fed to the receiver.   Loop antennas are very inefficient.  One useful property of the loop however is that is very directional, they pick up signals when positioned in one axis, but not another.  Most direction finding radios incorporate a loop antenna.   A loop by itself can determine the axis of a signal’s radiation but not forward from backward.   Direction finding radios were/are used in aircraft and boats or ships at sea to navigate with.  Modern civilian aircraft usually have an ADF (Automatic Direction Finder) box that is attached to a loop and sensing antenna combination.  In earlier days the loop was manual (turned by hand) and not automatic.  The non-directional, sensing aerial on a small aircraft might be a simple wire running from the tail, forward to the cabin.   The ADF’s electronics compares the two antennas (directional and omni-directional) to determine the signal’s phase (+/-) and therefore forwards from backwards.

Loopstick antennas (using ferrite rods) found in many small AM radios are actually examples of loop antennas.  Today “DX-ers” and radio hams might construct a shielded loop antenna, wrapping hundreds if feet of wire onto a spool.  Such an antenna would have the advantage of containing a half-wave or even a full-wave element in a small space, but it would be directional and introduce a new set of technical complications.

The Yagi- Uda antenna was invented by two Japanese scientists back in the late1920’s.  Early airborne radar sets used in WWII night fighters used Yagi antennas and were employed by almost everyone except the Japanese.  Yagi antennas have several parallel elements, some active (directors) and some not (reflectors).  The unconnected multiple elements help to improve gain and directivity.  The illustration shows a horizontally polarized, dual band antenna, once popular for analogue TV reception.  The whole thing is a combination of three separate Yagi antennas.  The longer elements are for VHF reception.  The shorter, closely spaced elements on the left half of the antenna were for UHF reception.  The shortest elements on the straight tail are directors and reflectors that act to improve the UHF gain and directivity.  The next longest elements (mounted on the vertical “V”) are UHF half-wave dipoles.  The longest elements on the right would be half wave dipoles, arranged in a “phased array” to pick up multiple channels.  Wavelengths of the FM and VHF TV bands are somewhere between 11’ and 9’ long.  The longest single element in this example would be about 5.5ft.

* Beware of salesmen selling snake oil.  There is no such thing as a digital TV antenna.  An antenna does not care how the wave is modulated; it does not distinguish between analogue and digital signals.  

* Although as of 2009 UHF TV is gone in the US., someone else will now transmit in those UHF bands (probably AT&T or Verizon).  The front half of these old antennas are still good useful for FM and HDTV reception if a local broadcaster is still transmitting on his legacy bandwidth.  The FCC is eager to grab this bandwidth and sell it to cell phone companies.  

Horn shaped antennas are commonly used at UHF and microwave frequencies.   Parabolic antennas (where the dish itself is just a reflector) often use a horn as the ‘feeder’.   Advantages of horn antennas include simplicity, broad bandwidth, fair directivity and efficient standing wave ratios.  A few large horn antennas were built in the 1960’s to communicate with early satellites or for use as radio telescopes.

Small antennae

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Radio-Frequency Identification (RFID) tags are growing alarmingly in popularity and in sophistication.  This unregulated and potentially invasive technology broadcast identification and tracking information by using radio waves.  RFID tags generally come in three types these days:  active, passive and battery assisted passive.  New technology has enabled the miniaturization of these devices to a point where individual ants can host their own personal transmitter.  Many pets and livestock are either internally or externally tagged with RFID chips.  At least one version of a subdermal microchip implant (RFID transponder encased in silicate glass) about the size of a grain of rice (11mm x 1mm) was manufactured for use in humans until the year 2010.

A passive RFID tag requires an external electromagnetic stimulus before it can modulate its radio signal.   An active tag carries its own little battery and therefore transmits its signal autonomously.  A biologist might harness some animal like a sea turtle or wolf with this type of tag, and it would only broadcast for a limited time but for a greater distance.   A battery assisted passive (BAP / or semi-active) RFID tag sets dormant until stimulated, and its battery helps boost the range of the tag’s radio signal.

Even a simple, cheap passive RFID tag can hold up to 2 Kb of memory.  These contraptions use a simple LC tank circuit (a resonating inductor and capacitor).  Their antennas are designed to resonate within a certain radio spectrum.  Usually a RFID transponder resonates anywhere between 1.75MHz and 9.5 MHz – with 8.2 MHz being the most popular frequency.   Usually RFID chips work within traditional ISM (Industrial, Scientific and Medical) frequencies set aside for non-communications purposes.    ISM occupies reserved niches in the LF, HF, UHF and microwave frequencies that RFID tags can and do exploit, often without the need for a license.  The chip’s antenna picks up electromagnetic radiation from a reader or detector; converts that to electrical energy which powers the microchip which then reflects or broadcast any information held in memory-back over the same antenna.

* Passive tags, when used for electronic article surveillance are usually deactivated by frying the capacitor with an overload of voltage which is induced from a strong electromagnet at the checkout counter.  Also a few seconds inside a microwave oven will destroy most RFID chips.  Many retail items are “source tagged” at the point of manufacture, with the RFID device hidden within the packaging.  Since every vendor does not employ the same type of EAS system (or perhaps none at all) alarms can go off when customers carry or wear these still activated tags into other stores.  Some stores may deliberately not deactivate these tags; the motive of building a customer shopping database has been suggested. 

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Big & rare

Up until 2010 when a certain skyscraper in Dubai was completed, the tallest manmade structure ever built was a half-wave radio mast.   Standing at 646.38 m (2,120.6 ft) above the ground and perched upon 2 meters of electrical insulator, this tower broadcast longwave radio (@ 227 kHz and later 225 kHz) to all of Europe, North Africa and even to parts of North America.   It was used by Warsaw Radio-Television (Centrum Radiowo-Telewizyjne) from 1974 until it collapsed in 1991.

The notorious ‘Woodpecker’ radio signal interfered with the world wide commercial and amateur communications and international broadcasting stations for about 13 years.  Transmitting with about 10 megawatts of power from an antenna that was about 50 stories high and 1/3 rd of a mile long (150m tall x 500m wide) the original Duga-3 antenna was nicknamed “Woodpecker” for the interfering sound  that it made.   It was using protected frequencies set aside for civilian use.   Operating from 1976 to 1989 the Woodpecker now resides within a 30 kilometer diameter region of exclusion surrounding the Chernobyl power plant.  The Chernobyl disaster occurred in April 1986 but apparently the Woodpecker continued to operate for another three years.

Their has been varied speculation about the purpose of the Duga-3 broadcast, including intentional broadcast interference, mind control experiments and weather manipulation.   These speculations are not without precedent.   The most plausible explanation of the Woodpecker signal however, is that it was simply a Soviet over-the-horizon radar (OTH) intended to detect ICBM’s at long range by bouncing itself off the ionosphere.  Apparently the Woodpecker was arrayed with other OTH systems like Duga-2 (also in the Ukraine) and a second Duga-3 built in eastern Siberia which points toward the Pacific.

A couple of videos filmed at this antenna which should provide an appreciation for scope and scale.

Climbing up the Russian Woodpecker DUGA 3 Chernobyl-2 OTH radar

https://www.youtube.com/watch?v=YeLjJXvtmxo

Base jumpers sneaking into the ‘Zone of Alienation’ to jump from the antenna.

https://www.youtube.com/watch?v=CODnzRkvS44

 

* During the ‘Cold War’ the term “International broadcasting” described broadcast pointed at or intended for foreign audiences only.   For 60 years now, RFE/RL (Radio Free Europe (RFE) and Radio Liberty (RL)) have been spreading anti-communistic propaganda and psychological warfare behind the ‘iron curtain’ using shortwave, medium wave and FM frequencies.  It would stand to reason that the Soviets might have wished to retaliate or block such popular broadcast.   Although mind control by radio signal seems very far-fetched, the Soviets are accused of having for many years focused microwave radiations toward the U.S. embassy in Moscow.    Perhaps the Soviets were attempting to slowly cook the Americans.  A more feasible explanation is that the microwave energy was being used to stimulate passive covert “bugs” hidden within the embassy.  In 1952 such a covert listening device now known as a passive cavity resonator  was discovered inside the U.S. Ambassador’s Moscow residence. This infamous creation known as “The Thing”  was designed by the Russian engineer and physicist Lev Sergeyevich Termen  and preformed its espionage, unnoticed for 6 or 7 years.  

* Weather manipulation using radio is theoretically feasible and supporting information will be included shortly.

Extremely low frequency (ELF) is an electromagnetic radiation range with frequencies from 3 to 30 Hz and wavelengths between 100,000 to 10,000 kilometers (62,137 miles to 6,213 miles) long.   Since ELF frequencies can penetrate significant distances into the earth and seawater they have been used by the U.S., Soviet/Russian and Indian navies to communicate with submarines at sea.   The British and French apparently also apparently constructed and experimented with ELF antennas.   Because of the extreme wavelengths, sending antennas need to be very large and the few examples that do exist are buried in the ground.  ELF transmissions were or are limited to a very slow data transmission rate (just a few characters per minute) and are usually just one way transmissions due to the impracticality of a submarine being able to trail an aerial behind it which was long enough to send a reply.   The U.S. Navy transmitted ELF signals between 1985 and 2004 from one antenna located in the fields of Wisconsin and another located in Michigan.   Due to environmental impact concerns involving everything from farmers concerned over their livestock’s behavior to disoriented whales beaching themselves en masse, the U.S. Navy abandoned its ELF effort.  They use something better now anyway.

* Miners and spelunkers can use technology called through-the-earth communications which utilizes the (higher than ELF) ultra-low frequency (ULF) range between 300–3,000 Hz.  

Plasma is conductive, ionized air or gas.  Using an array of antennas attached to powerful radio transmitters ionospheric heaters are used study and modify plasma turbulence and to affect the ionosphere.   Several of these ionosphere research facilities already exist (in Norway, Russia, Alaska, Japan and Puerto Rico) and are operated by organizations like SPEAR (Space Plasma Exploration by Active Radar), EISCAT (European Incoherent Scatter Scientific Association) and HAARP (High-frequency Active Auroral Research Program).   By heating or exciting an area of the ionosphere, air can be made to rise or to act as a reflector from which other radio transmissions can be bounced.  Theoretically then ionospheric research could, should or already does allow for enhanced radio communications, surveillance, long distance communications with submarines, weather modification and perhaps eventually even the transport of natural gas from the artic without the use of pipelines.  The feasibility of altering the course of the jet stream or of steering the course of a hurricane seems very real.  Readers wishing to learn more about this subject can find some information on the Internet.   They could start by following these two links:

Ionospheric Heaters Around the Globe – HAARP isn’t Lonely

Weather Warfare